Electric Generator Canister Mounting for Vibration Damping

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Solution Overview

Problem

Conventional electric generators face challenges in accommodating a canister of increased size due to space constraints, which affects the absorption-desorption performance and overall arrangement of components.

Innovation Solution

The electric generator design positions the engine at the lower part of the housing, with a coaxial alternator and fan connected to the output shaft, a fuel tank at the upper part, and a canister containing activated carbon placed between the fuel tank and the output shaft, utilizing a bracket and rubber members for secure and flexible mounting, allowing for efficient use of space and vibration absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a canister of increased size is used to improve absorption-desorption performance, then the absorption performance is improved, but the canister cannot be accommodated in the conventional arrangement position due to space constraints

Engineering Contradiction:
Improveabsorption-desorption performanceVSAvoidarrangement space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The canister is repositioned from the conventional lateral arrangement to a vertical arrangement between the fuel tank and output shaft, utilizing the vertical dimension of the housing to accommodate the larger canister size without increasing the horizontal footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

A rubber member is introduced as a flexible mounting element that allows the canister to be securely held while accommodating variations in position and absorbing vibrations, enabling the canister to be firmly mounted in the new vertical position.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the canister is arranged in a narrow space near the engine, then the device complexity is reduced, but the canister size must be limited which restricts absorption performance

Engineering Contradiction:
Improvecomponent arrangementVSAvoidabsorption performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The canister is moved to the vertical space between the fuel tank and output shaft, utilizing previously underutilized vertical space in the housing to accommodate a larger canister without increasing overall device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The mounting bracket and rubber member assembly serves multiple functions: securing the canister, absorbing vibrations, and accommodating positional variations, thereby maintaining device simplicity while enabling larger canister installation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the canister is securely mounted to prevent vibrations, then the reliability is improved, but the mounting structure becomes more complex

Engineering Contradiction:
Improvemounting stabilityVSAvoidmounting structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A rubber member is used as a flexible mounting element that provides vibration damping and secure holding of the canister simultaneously, achieving reliable mounting without requiring a complex rigid mounting structure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The mounting structure combines the bracket (rigid component) with the rubber member (flexible component) to create a composite mounting system that provides both structural support and vibration absorption in a single integrated assembly.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the appropriate arrangement of a larger canister, enhancing absorption performance while preventing fuel vapor leaks and maintaining component accessibility for maintenance, thus improving the overall efficiency and reliability of the electric generator.

Implementation Method 1

a canister (30) containing activated carbon is arranged between the fuel tank (4) and the output shaft (8)

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

utilizing a bracket and rubber members for secure and flexible mounting, allowing for efficient use of space and vibration absorption

Methodology Applied
Scientific EffectVibration absorption: Damping

Data Source

PatentUS11619166B2Electric generator
Publication Date: 2023.04.04 HONDA MOTOR CO LTD
  • US11619166B2 patent drawing
  • US11619166B2 patent drawing
  • US11619166B2 patent drawing

AI summary

An engine is arranged in a lower part of a housing, an alternator and a fan are coaxially joined to an output shaft of the engine, a recoil starter that starts the engine is arranged in front of the fan, a fuel tank is arranged in an upper part of the housing, and a canister containing activated carbon is arranged between the fuel tank and the output shaft.