Diesel Generator Control Using Smart Battery SOC Failover

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Solution Overview

Problem

Traditional diesel generator control methods relying on shunt current and voltage calculations lack precision and flexibility, leading to suboptimal performance and inefficiencies in energy management.

Innovation Solution

A power control system using state of charge (SOC) data from smart lithium-ion batteries via a communication protocol interface, with a failover mechanism to traditional capacity calculation in case of communication failure, ensuring precise DG control and seamless integration into modern power management frameworks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If shunt current and voltage calculations are used for DG control, then the control method is simple, but the measurement precision and energy management accuracy deteriorate

Engineering Contradiction:
Improvecontrol method complexityVSAvoidbattery state measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces a smart battery management system as an intermediary component between the battery and the DG control system. This BMS acts as a mediator that provides accurate SOC measurements through communication protocols, resolving the contradiction by enabling precise measurement without requiring complex calculation circuits in the DG controller.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If shunt measurements are used to approximate battery state, then the device complexity is reduced, but the energy management performance and flexibility worsen

Engineering Contradiction:
Improvemeasurement system complexityVSAvoidenergy management efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements a feedback mechanism where the smart battery management system continuously monitors battery parameters and communicates accurate SOC data back to the DG control system. This feedback loop enables optimal energy management decisions by providing real-time, precise battery state information, thereby improving energy management efficiency without proportionally increasing device complexity.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If traditional voltage and current calculations are used, then the system is easier to operate, but the adaptability to modern power management frameworks deteriorates

Engineering Contradiction:
Improvecontrol system operation easeVSAvoidintegration with modern power management
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent makes the battery management system universal by equipping it with standard communication protocol interfaces that can integrate with various modern power management frameworks and DG control systems. This multi-functionality approach allows the system to maintain ease of operation through standardized interfaces while simultaneously improving adaptability to different modern power management architectures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250211012A1Power control system using state of charge from smart lithium-ion battery and failover algorithm
Publication Date: 2025.06.26 VERTIV CORP
  • US20250211012A1 patent drawing
  • US20250211012A1 patent drawing
  • US20250211012A1 patent drawing

AI summary

A system for controlling a diesel generator includes a controller configured to: receive, via a communication protocol interface, a state of change value associated with at least one battery; calculate a battery capacity for the at least one battery based on the state of charge value; determine a state of at least one diesel generator; and change the state of the at least one diesel generator based on the determined state of the at least one diesel generator and the battery capacity of the at least one battery.