Generator Controller Network Power Management

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Solution Overview

Problem

Existing power management systems require elaborate hardware and extensive technical programming, necessitate multiple parameter entries, and often need separate devices for remote communication, leading to increased costs, security risks, and difficulties in establishing and maintaining remote connections, as well as limitations in controlling other electronic components and updating programming.

Innovation Solution

A method using a network to control a power management system by accessing a generator controller, exchanging communications, and synchronizing clocks across electronic components, allowing for efficient control and programming updates through a server, while preventing unauthorized access and maintaining secure connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional power management systems use elaborate hardware systems and extensive technical programming to control electronic components, then control capability is achieved, but system complexity and cost increase

Engineering Contradiction:
Improvecontrol capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The generator controller is designed to perform multiple functions: it controls the generator, communicates with the automatic transfer switch, manages load control modules, and synchronizes clocks across the power management system. This multi-functional approach eliminates the need for separate dedicated control devices for each function, reducing overall system complexity while maintaining comprehensive control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines previously separate control functions into a single integrated generator controller that can communicate with and control multiple electronic components (automatic transfer switch, load control modules) through a unified network interface. This merging consolidates hardware requirements and simplifies the system architecture

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If separate devices are used for remote communication with electronic components, then remote access capability is achieved, but security risks and connection establishment difficulty increase

Engineering Contradiction:
Improveremote access capabilityVSAvoidsecurity and connection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The generator controller serves as an intermediary device that receives remote commands through the network and translates them into control actions for the automatic transfer switch and load control modules. This intermediary approach allows remote access without requiring direct connections to each electronic component, reducing security risks and simplifying connection establishment

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The generator controller is designed to handle multiple communication protocols and control functions through a single network interface, enabling versatile remote access capability while maintaining a reduced number of connection points that are easier to secure and manage

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If conventional systems require multiple parameter entries to operate electronic components, then operational control is achieved, but time consumption and operational complexity increase

Engineering Contradiction:
Improveoperational controlVSAvoidparameter entry time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The generator controller automatically manages operational parameters by receiving high-level commands from remote users and autonomously determining the specific parameter settings needed to execute those commands. For example, when instructed to transfer load, the controller automatically configures the appropriate parameters for the automatic transfer switch without requiring manual parameter entry, significantly reducing operational time and complexity

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If programming is updated through cumbersome methods in conventional systems, then programming updates are achieved, but system adaptability and update efficiency decrease

Engineering Contradiction:
Improveprogramming update capabilityVSAvoidupdate efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The generator controller acts as an intermediary for programming updates, receiving updated control logic and parameters from remote sources through the network and distributing them to the automatic transfer switch and load control modules. This centralized update mechanism eliminates cumbersome manual programming methods and enables efficient system-wide updates through a single interface

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The generator controller is designed to handle multiple types of programming updates through a unified interface, including control logic, operational parameters, and synchronization settings. This universal update capability allows diverse programming needs to be addressed through a single efficient update mechanism, enhancing both adaptability and update efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

5Device complexity

If generator controllers in conventional systems cannot control other electronic components, then generator control simplicity is maintained, but overall power management control capability is limited

Engineering Contradiction:
Improvecontroller simplicityVSAvoidcontrol capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The generator controller is designed with multi-functional capabilities, incorporating communication interfaces and control logic that enable it to manage not only the generator but also the automatic transfer switch and load control modules. This universal controller approach maintains relative simplicity by consolidating control functions while significantly enhancing overall system adaptability and control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the control functions for the generator, automatic transfer switch, and load control modules into a single integrated controller. This consolidation maintains simplicity by reducing the number of separate control devices while expanding the overall control capability of the system through the generator controller's ability to manage multiple electronic components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2795855B1System and method for using a network to control a power management system
Publication Date: 2020.01.22 KOHLER CO(US)
  • EP2795855B1 patent drawingFigure 1
  • EP2795855B1 patent drawingFigure 2
  • EP2795855B1 patent drawingFigure 3

AI summary

Some embodiments relate to a method of using a network to control a power management system. The method includes using the network to access a generator controller that is part of the power management system. The method further includes using the network to exchange communications with the generator controller in order permit the generator controller to control other electronic components that are part of the power management system.