Self-Tuning PID Controller for Electrical Generator Excitation

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Solution Overview

Problem

Existing electrical generator systems face challenges in accurately regulating voltage output due to inductive properties of coils, leading to time delays and poor signal-to-noise ratios, which complicates the tuning of PID controllers and results in slow convergence speeds and inaccurate measurements.

Innovation Solution

An automatic algorithm using a Recursive Least Square algorithm with a forgetting factor and Particle Swarm Optimization is employed to estimate exciter and generator time constants, allowing for the calculation of PID gains without continuous supervision, thereby improving tuning efficiency and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If traditional PID controller tuning methods are used, then the system can be controlled, but the tuning process is time-consuming and requires continuous supervision

Engineering Contradiction:
Improvecommissioning timeVSAvoidautomatic tuning capability
Core Design Contradiction:
Loss of timeVSExtent of automation

Solution Approach 1:

The system performs self-tuning by automatically estimating time constants and calculating optimal PID gains without requiring continuous human supervision. The algorithm autonomously identifies system parameters and adjusts controller settings, enabling the excitation system to configure itself during commissioning and operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary estimation of time constants and calculation of PID gains before actual operation begins. By pre-determining optimal controller parameters through automatic algorithms, the system eliminates the need for time-consuming trial-and-error tuning during commissioning.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If conventional tuning methods are used, then PID gains can be set, but the convergence speed is slow and accuracy is poor

Engineering Contradiction:
Improvetime constant estimation accuracyVSAvoidtuning efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system replaces manual trial-and-error tuning methods with automated computational algorithms. Digital signal processing techniques and optimization algorithms automatically estimate time constants and calculate PID gains, providing both high precision and fast convergence without mechanical intervention.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system dynamically determines optimal PID controller parameters by automatically estimating system time constants and calculating gains based on actual operating conditions. This adaptive parameter adjustment ensures both high accuracy in measurement and fast convergence in the tuning process.

Inventive Principle:
Principle #35Parameter changes

3Speed

If PID controller parameters are adjusted to improve response speed, then transient stability improves, but overshoot and undershoot increase

Engineering Contradiction:
Improveresponse speedVSAvoidvoltage stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The system uses feedback from the actual generator output to continuously monitor voltage conditions and adjust PID controller parameters accordingly. By incorporating real-time voltage measurements and error signals, the controller optimizes response speed while maintaining voltage stability and minimizing overshoot through closed-loop control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts PID controller parameters based on estimated time constants and actual operating conditions. This adaptive parameter optimization allows the system to achieve fast response speed while maintaining voltage stability by automatically tuning the balance between proportional, integral, and derivative gains.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables fast and accurate self-tuning of PID controllers, reducing commissioning time and improving the response speed of electrical generator systems by minimizing overshoot and undershoot, and enhancing transient stability.

Implementation Method 1

An electrical generator typically operates by rotating a coil of wire relative to a magnetic field (or vice versa). In modern electrical generators, this magnetic field is typically generated using electromagnets known as field coils.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

An electrical current in these field coils provides the magnetic field necessary to induce an electrical current in the main generator coil.

Methodology Applied
Scientific EffectElectromagnetism: Electromagnet

Data Source

PatentEP2245732B1Digital excitation control system for an electrical generator and an associated method of use
Publication Date: 2017.12.20 BASLER ELECTRIC CO
  • EP2245732B1 patent drawingFigure 1
  • EP2245732B1 patent drawingFigure 2
  • EP2245732B1 patent drawingFigure 3

AI summary

A system and method of use for self-tuning a PID controller utilized with an exciter and generator is disclosed. The system includes a power source, an exciter electrically connected to the power source, a generator that is electrically energized by the exciter, and a processor that provides a PID controller that calculates an estimated exciter time constant and an estimated generator time constant with either a recursive least square with forgetting factor algorithm or-using particle swarm optimization ("PSO") to control exciter field voltage. The recursive least square with forgetting factor methodology includes utilizing an estimated exciter time constant and an estimated generator time constant to calculate PID gains. PSO includes increasing the voltage reference by a predetermined percentage over a predetermined time period, initializing each particle position of exciter time constant and generator time constant, calculating generator voltage, performing a fitness evaluation and obtaining and updating best values.