Synchronous Generator Flywheel Layout for Stable Clean Power

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Solution Overview

Problem

Conventional clean, renewable, and sustainable power generation systems face issues such as instability, maintenance challenges, substantial vibration due to resonances, and inefficiency, leading to high maintenance costs and complex designs that are not widely adopted.

Innovation Solution

A system utilizing a synchronous generator with a stator and rotor that employs cross magnetic field excitation and a flywheel for self-sustaining power generation, managed by a controller in a closed-loop energy system, allowing for efficient and cost-effective operation with reduced greenhouse gas emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional machine generators are used for power generation, then electricity demand can be met, but instability and substantial vibration due to resonances occur

Engineering Contradiction:
Improvepower generation capabilityVSAvoidmachine generator stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

A tuned mass damper system is introduced as an intermediary component between the rotating machine parts and the foundation. The damper consists of a mass attached to springs and dampers that are tuned to the resonant frequency of the machine, absorbing and dissipating vibration energy before it can cause instability or structural damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Vibration sensors are installed on the machine generator to continuously monitor vibration levels. This data is fed back to a control system that adjusts operational parameters such as rotational speed or load distribution in real-time to avoid resonant conditions and maintain stable operation.

Inventive Principle:
Principle #23Feedback

2Power

If conventional machine generators are used, then power output can be generated, but maintenance becomes difficult and time-consuming

Engineering Contradiction:
Improvepower outputVSAvoidmaintenance accessibility
Core Design Contradiction:
PowerVSEase of repair

Solution Approach 1:

The machine generator is divided into modular segments with standardized interfaces. Each module can be independently accessed, removed, and replaced without disassembling the entire system. This segmentation allows maintenance personnel to easily access critical components for inspection and repair.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Redundant backup modules are installed alongside the primary components. If a component fails or requires maintenance, the system can switch to the backup module, allowing the failed component to be replaced without interrupting power generation. The backup modules serve as ready-made copies that simplify the replacement process.

Inventive Principle:
Principle #26Copying

3Power

If conventional machine generators are deployed, then electricity can be produced, but excessive cost is incurred for mitigating resonances and ensuring proper operation

Engineering Contradiction:
Improveelectricity productionVSAvoidcost of resonance mitigation
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The tuned mass damper system is pre-designed and pre-installed during the manufacturing phase with precise tuning to the expected resonant frequencies. This preliminary action eliminates the need for expensive retroactive vibration mitigation measures and reduces the cost of ensuring proper operation throughout the system's lifecycle.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses adjustable dampers with variable damping coefficients that can be optimized for different operating conditions. This parameter adjustability allows a single, cost-effective design to handle multiple resonance scenarios without requiring multiple specialized components, reducing overall manufacturing and maintenance costs.

Inventive Principle:
Principle #35Parameter changes

4Power

If conventional machine generators are used, then power generation can occur, but complex designs and configurations are required

Engineering Contradiction:
Improvepower generationVSAvoiddesign complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The machine generator is designed with universal components that serve multiple functions. For example, the rotor structure simultaneously generates magnetic field, supports bearing loads, and incorporates vibration damping features. This multi-functionality reduces the number of separate components and simplifies the overall design while maintaining power generation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The vibration damping system is merged with the structural components of the machine generator rather than being added as a separate external system. The tuned mass damper is integrated into the rotor or stator assembly, combining structural support and vibration mitigation functions into a single unified design, thereby reducing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides stable, efficient, and cost-effective clean power generation with reduced maintenance needs and zero greenhouse gas emissions, enhancing ecological balance and operational reliability.

Implementation Method 1

a plurality of arrays or evenly spaced around magnetic field means adapted to be magnetically interaction with energizing coils so as to induce rotation of the flywheel in a single direction

Methodology Applied
Scientific EffectMagnetic interaction: Magnetic Field

Implementation Method 2

magnetic field means adapted to be magnetically interaction with energizing coils so as to induce rotation

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

the synchronous generator is adapted to convert a rotational speed of the rotor to electric current through cross magnetic field excitation between the stator and the rotor

Methodology Applied
Scientific EffectCross magnetic field excitation: Electromagnetic Induction

Data Source

PatentUS20240291352A1System for clean, renewable and sustainable power generation
Publication Date: 2024.08.29 EKO KUASA TECHNOLOGY SDN BHD
  • US20240291352A1 patent drawing
  • US20240291352A1 patent drawing
  • US20240291352A1 patent drawing

AI summary

A system for power generation including: at least one power source operable to static start at least one machine device to rotate a drive shaft and); ii) at least one synchronous generator having a stator with winding field coils, said stator being surrounded by a rotor with an array of magnetic field generating means. The drive shaft is a joined shaft, operable to synchronously rotate the rotor of the at least one synchronous generator, and is equipped with a flywheel having a plurality of arrays or evenly spaced around magnetic field means adapted to be magnetically interaction with energizing coils so as to induce rotation of the flywheel in a single direction to rotate the rotor The synchronous generator is adapted to convert a rotational speed of the rotor to electric current through cross magnetic field excitation between the stator and the rotor.