Generator Enclosure Lift Hook Assembly With Rotating Pin Lock

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Solution Overview

Problem

Existing lifting solutions for generator enclosures are inefficient as they require multiple lifting points on the sides, which can complicate operations like shipment, installation, and maintenance, and do not effectively consolidate lifting points near the top for improved accessibility and stability.

Innovation Solution

A lifting assembly comprising lifting pins with integrated lift hooks and shafts, and locking assemblies with keyholes, where the pins are rotated to lock within the assemblies, allowing for consolidated lifting points near the top of the generator enclosure, enabling secure lifting and reduced complexity in operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple lifting points on the sides are used, then the generator enclosure can be lifted during shipment and installation, but the operations become complicated and less accessible

Engineering Contradiction:
Improvelifting operation accessibilityVSAvoidnumber of lifting points
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent consolidates multiple lifting points into a single integrated lifting assembly located at the top of the generator enclosure. This merging of分散ed lifting points into one centralized structure simplifies the lifting operation and improves accessibility while maintaining the ability to lift the enclosure during shipment and installation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lifting assembly is designed to perform multiple functions: it serves as both a lifting mechanism and a structural component of the generator enclosure. The assembly can be used for various operations including shipment, installation, and maintenance, making it a universal solution that eliminates the need for separate lifting points throughout the structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If lifting points are consolidated near the top, then operational ease and safety are enhanced, but the structural design becomes more complex

Engineering Contradiction:
Improvelifting operation safetyVSAvoidlifting assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lifting assembly is pre-integrated into the generator enclosure structure during manufacturing, with lifting pins and locking mechanisms already in place. This preliminary integration ensures that the lifting points are structurally sound and safely positioned at the top of the enclosure before actual lifting operations begin, enhancing reliability while managing structural complexity through advance planning.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The lifting assembly incorporates movable components such as rotatable lifting pins and locking mechanisms that can dynamically adjust between locked and unlocked positions. This dynamic design allows the structure to transition from a compact enclosed state to an open lifting state, providing safety during transport while enabling easy access during maintenance operations.

Inventive Principle:
Principle #15Dynamics

3Strength

If lifting pins are rotated to lock position, then secure lifting is achieved, but the mechanism requires more steps to operate

Engineering Contradiction:
Improvelifting pin locking securityVSAvoidlifting pin operation steps
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The lifting pin mechanism is designed to be self-locking through its own rotational motion. When the lifting pin is rotated into the locked position, its geometry automatically engages with the locking assembly without requiring separate locking actions or additional steps. This self-service mechanism maintains strong locking security while minimizing the number of operational steps required.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20230399201A1Lifting assembly for generator enclosure
Publication Date: 2023.12.14 DISCOVERY ENERGY LLC
  • US20230399201A1 patent drawing
  • US20230399201A1 patent drawing
  • US20230399201A1 patent drawing

AI summary

Provided is a lifting assembly including a lift hook having a hook opening, a shaft attached to and extending away from the lift hook, at least one key attached to the shaft, and at least one keyhole. The at least one keyhole is configured receive the shaft and the at least one key when the key is in a predetermined position. The at least one keyhole is configured to prevent the shaft and the at least one key from moving through the at least one keyhole when the at least one key is in another position other than the predetermined position.