Generator Power Factor Ramping After Grid Fault Recovery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Generators connected to power grids face challenges in maintaining stable voltage and power factor, leading to undesired fluctuations when they consume reactive power after supporting voltage recovery, which is not compliant with grid code regulations.

Innovation Solution

A generator system with an automatic voltage regulator and controller that detects faults, adjusts and ramps the power factor from an initial value to an adjusted value based on the fault, and gradually returns to the initial value over a set time period, preventing reactive power consumption from the grid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the generator supplies reactive power to support voltage recovery on the power grid, then the voltage stability is improved, but the generator subsequently consumes reactive power from the grid causing undesired voltage fluctuations

Engineering Contradiction:
Improvevoltage stabilityVSAvoidreactive power consumption causing voltage fluctuations
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The controller detects a fault condition (voltage drop below set voltage) and proactively adjusts the set power factor from an initial value to an adjusted value before the generator begins to consume reactive power. This preliminary adjustment prevents the harmful reactive power consumption that would otherwise occur after voltage recovery, while still allowing the generator to supply reactive power during the fault to support voltage stabilization.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the power factor parameter dynamically based on operating conditions. During fault conditions, the set power factor is adjusted to a different value than the initial operating power factor. This parameter change enables the generator to maintain stable voltage support while avoiding subsequent reactive power consumption, thus resolving the contradiction between voltage stability and harmful voltage fluctuations.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the generator rapidly adjusts power factor to respond to grid faults, then the response speed is improved, but integral wind-up and instability increase

Engineering Contradiction:
Improveresponse speed to faultVSAvoidsystem stability during power factor adjustment
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The controller implements a structured, time-based approach to power factor adjustment. Upon detecting a fault, the set power factor is adjusted to an intermediate value and then ramped back to the initial value over a specified time period. This periodic, controlled adjustment sequence enables the system to respond quickly to faults while maintaining stability by avoiding abrupt, uncontrolled changes that would cause integral wind-up.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12057700B2Systems and methods for power factor correction
Publication Date: 2024.08.06 CUMMINS POWER GENERATION LTD
  • US12057700B2 patent drawing
  • US12057700B2 patent drawing
  • US12057700B2 patent drawing

AI summary

Systems and methods for controlling and methods for controlling the power factor in a generator system are provided. In some embodiments, the generator system includes one or more generators configured to supply power to a power grid, an automatic voltage regulator configured to regulate a voltage of an output of the generator to a set voltage and regulate a power factor of the output to a set power factor, and a controller. The controller is configured to detect a fault on the output and to adjust the set power factor of the automatic voltage regulator based on the fault. The controller is further configured to ramp the set power factor from the adjusted value to an initial value over a set period of time.