Generator Ready Load Center with Dual Bus Bars

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Solution Overview

Problem

Existing load centers require extensive and costly retrofitting to accommodate standby generators, involving dangerous back-feeding and complex installations due to the need for separate backup circuits and fuel lines, especially when installed after the initial construction of a building.

Innovation Solution

A generator ready load center with dual sections for essential and non-essential circuits, designed to accommodate automatic and manual transfer switches, allowing seamless power transfer between primary and secondary sources without back-feeding, featuring a standardized enclosure with bus bars and a mechanism for switching between power sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a load center is retrofitted to accommodate a standby generator after building construction, then backup power capability is added, but installation cost and complexity increase significantly due to extensive rewiring and gas line runs

Engineering Contradiction:
Improvebackup power capabilityVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The load center is designed with pre-configured bus bars, circuit breaker spaces, and connection terminals that are ready to accommodate generator connections from the outset. The enclosure includes dedicated areas for transfer switches and pre-routed pathways for electrical connections, eliminating the need for extensive retrofitting work later.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The load center is designed to serve multiple functions: it can operate as a standard utility-powered load center during normal conditions, and simultaneously具备 the capability to function as a generator-powered backup system. The dual bus bar configuration allows the same device to handle both utility power and generator power without requiring separate dedicated equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate backup circuits and transfer switches are installed retroactively, then generator integration is achieved, but installation time and labor costs increase

Engineering Contradiction:
Improvegenerator integrationVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The load center combines the functions of the main service panel and the backup power distribution into a single integrated unit. The transfer switch and generator connection points are incorporated within the same enclosure, eliminating the need for separate installation locations and reducing overall installation time.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

All necessary mounting locations, bus bar connections, and circuit breaker spaces for generator integration are prepared during initial manufacturing. This preliminary configuration allows for rapid installation of generator equipment without requiring time-consuming field modifications or custom fabrication.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the load center is designed with dual bus bars for both utility and generator power, then seamless power transfer is enabled, but manufacturing complexity increases

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The load center is divided into distinct sections with separate bus bars for utility power and generator power. This segmentation allows each bus bar system to be independently configured and connected, simplifying the manufacturing process while enabling seamless power transfer through the transfer switch mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dual bus bar design allows the load center to universally accept both utility power and generator power through standardized connections. The same structural framework supports both power sources, reducing manufacturing complexity compared to designing entirely separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7855871B2Generator ready load center
Publication Date: 2010.12.21 SIEMENS INDUSTRY INC
  • US7855871B2 patent drawing
  • US7855871B2 patent drawing
  • US7855871B2 patent drawing

AI summary

The present invention relates generally to a load center. More particularly, the invention encompasses a generator ready load center (GRLC). The present invention is also directed to a novel generator ready load center (GRLC) that operates as a standard load center but is ready to accommodate an automatic transfer switch (ATS) for a standby generator, or a manual transfer switch (MTS) for a portable generator. Further the generator ready load center provides an automatic and manual transfer between primary and secondary power sources. The generator ready load center solves the problem of dangerous back-feeding between the primary power source and the secondary power source.