Generator Stator Voltage Control for Low-Speed Wind Turbines

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Solution Overview

Problem

Wind turbines with doubly fed induction generators (DFIG) face challenges in operating at low speeds due to high rotor voltages, which can damage the electrical system, limiting energy capture at low wind speeds.

Innovation Solution

A method and system for controlling the generator stator voltage by reducing it by a predetermined percentage when the rotor speed is within a low speed range or the rotor voltage exceeds a threshold, using a reduced-voltage source such as a low-voltage tap, buck transformer, or auxiliary transformer, to increase the operating range of the rotor speed and enhance energy capture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the generator stator is operated at full voltage to maximize power output, then power production is improved, but rotor voltage becomes excessively high at low speeds causing damage to the electrical system

Engineering Contradiction:
Improvepower productionVSAvoidhigh rotor voltage damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the voltage parameter of the generator stator from full voltage to reduced voltage when operating at low speeds. This parameter change allows the rotor voltage to remain within safe limits while still enabling power production at low wind speeds, thus resolving the contradiction between maximizing power output and preventing electrical system damage from excessive rotor voltage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a dynamic voltage control system that adjusts the generator stator voltage based on rotor speed conditions. At low speeds, the voltage is reduced to prevent harmful rotor voltage levels, while at higher speeds the voltage returns to full levels for maximum power production. This dynamic adjustment resolves the contradiction by adapting the voltage level to the operating conditions.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If the turns ratio is increased to reduce rotor current, then current carrying capacity is improved, but rotor circuit voltage increases excessively at slip conditions

Engineering Contradiction:
Improvecurrent carrying capacityVSAvoidrotor circuit voltage
Core Design Contradiction:
Quantity of substanceVSStress or pressure

Solution Approach 1:

The patent changes the voltage parameter applied to the generator stator from full voltage to reduced voltage at low speeds. This parameter change directly addresses the voltage stress issue in the rotor circuit by reducing the induced rotor voltage through reduced stator flux, allowing the generator to operate safely at low speeds without excessive rotor circuit voltage.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the generator operates at reduced voltage to prevent damage, then electrical system safety is improved, but the operating speed range is limited reducing energy capture

Engineering Contradiction:
Improveelectrical system safetyVSAvoidoperating speed range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamic voltage control strategy where the generator stator voltage is reduced only at low speeds to prevent electrical system damage, while at higher speeds the full voltage is applied to maximize power production. This dynamic approach extends the safe operating speed range of the generator, allowing it to capture energy across a broader range of wind speeds while maintaining electrical system safety.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses parameter changes in the stator voltage level to achieve both electrical system safety and extended operating range. By reducing voltage only when necessary at low speeds and maintaining full voltage at higher speeds, the system achieves both reliability and adaptability across different operating conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows wind turbines to operate at lower speeds without increasing machine losses or size, improving efficiency and extending the speed range for increased power production at low wind speeds, while avoiding damage from high rotor voltages.

Implementation Method 1

a rotating magnetic field may be induced by the generator rotor and a voltage may be induced within a generator stator that is magnetically coupled to the generator rotor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9973123B2System and method for controlling a generator
Publication Date: 2018.05.15 GE INFRASTRUCTURE TECH LLC
  • US9973123B2 patent drawing
  • US9973123B2 patent drawing
  • US9973123B2 patent drawing

AI summary

The present subject matter is directed to a method for controlling a generator of an electrical power system. The generator includes a generator stator magnetically coupled to a generator rotor. The method includes operating the generator stator of the generator at a first voltage level. Another step includes monitoring, via one or more sensors, at least one of a rotor speed or a rotor voltage of the generator rotor. The method also includes reducing the first voltage level of the generator stator by a predetermined percentage when the rotor speed is within a low speed range or the rotor voltage exceeds a predetermined threshold so as to increase an operating range of the rotor speed. Thus, the increased operating range of the rotor speed increases power production of the electrical power system in the low speed range.