Generator Load Sharing via Transient Zone Constraints

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Solution Overview

Problem

Existing load sharing methods among generators in power systems are not fuel efficient and can produce undesirable swings in output power when responding to transient changes in load, despite efforts to optimize fuel efficiency and manage power distribution.

Innovation Solution

A method and system that operate multiple power sources with different capacities by determining specific transient zone parameters to constrain the larger power source's output within the smaller power source's capacity, allowing for controlled adjustments in power output to meet changing demands without large swings, and a power-source controller to manage these parameters for optimal fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If generators operate at equal load sharing, then each generator operates at a consistent portion of its capacity, but fuel efficiency is not optimized

Engineering Contradiction:
Improveoperational consistencyVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically changes the operating parameters of generators based on total power demand. Instead of fixed equal load sharing, the controller adjusts each generator's power output as a percentage of its capacity based on real-time conditions, selecting from multiple operational modes (e.g., 100%/100%, 75%/125%, 50%/150%) to optimize fuel efficiency while meeting power requirements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The load sharing arrangement transitions from static equal distribution to dynamic allocation. The controller continuously monitors total power demand and automatically redistributes load among generators based on current conditions, allowing the system to adapt optimally to changing power requirements and maintain fuel efficiency across varying operational states

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If load sharing optimizes fuel efficiency, then overall fuel consumption decreases, but transient load changes cause undesirable swings in output power

Engineering Contradiction:
Improvefuel efficiencyVSAvoidoutput power stability
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The controller pre-establishes multiple predetermined load sharing arrangements corresponding to different total power demand ranges. When a transient load change occurs, the system can immediately switch to an appropriate pre-configured arrangement rather than calculating new distribution from scratch, reducing response time and preventing power swings while maintaining fuel efficiency

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors actual power demand and generator output, using this feedback to determine when to transition between different load sharing arrangements. This closed-loop control ensures the system responds appropriately to transient changes, maintaining both fuel efficiency and output stability by adjusting generator contributions based on real-time conditions

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11394323B2Generator control systems and methods
Publication Date: 2022.07.19 CATERPILLAR INC
  • US11394323B2 patent drawing
  • US11394323B2 patent drawing
  • US11394323B2 patent drawing

AI summary

A method of operating a plurality of power sources is provided. The method includes operating a first power source at a first power output and operating a second power source at a second power output. The second power source has a second operational capacity greater than the first operational capacity. First transient zone parameters are determined to operate in a first transient output power range. The first transient zone parameters include a first planned power output and a second planned power output constrained to be less than the first operational capacity.