Wind Turbine Generator Waveguide for Lightning Flux Shielding

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Solution Overview

Problem

Wind turbines are susceptible to strong magnetic fields from lightning strikes, which can induce high voltages and damage critical components like generator windings and permanent magnets, necessitating costly overvoltage protection devices.

Innovation Solution

A waveguide is installed between the rotor and stator to limit the passage of magnetic fields, using a rectangular or cylindrical metal passage that reduces electromagnetic leakage and eliminates the need for overvoltage protection devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a waveguide is installed between the rotor and stator to limit magnetic field passage, then magnetic flux density at the airgap is reduced, but device complexity increases

Engineering Contradiction:
Improvemagnetic flux densityVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

A waveguide structure is introduced as an intermediary component between the rotor and stator to mediate the magnetic field transmission. The waveguide, configured as a rectangular or cylindrical metal passage with specific dimensions, acts as a controlled pathway that limits and directs magnetic flux, thereby reducing magnetic flux density at the airgap while maintaining a relatively simple overall device architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The waveguide's physical parameters (dimensions, shape, material properties) are specifically designed and optimized to achieve the desired magnetic field limiting effect. By adjusting the waveguide's cross-sectional area, length, and material permeability, the magnetic flux density reduction is achieved without requiring complex active control systems or multiple components.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If overvoltage protection devices are installed on generator windings, then reliability against lightning damage is improved, but cost increases

Engineering Contradiction:
ImprovereliabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The waveguide structure is installed in advance as a preventive measure to limit magnetic field transmission before lightning-induced voltages can damage the generator windings or permanent magnets. This preliminary protective action reduces or eliminates the need for additional overvoltage protection devices, thereby maintaining high reliability while avoiding increased costs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention converts the potentially harmful direct magnetic field transmission into a beneficial controlled flux pathway through the waveguide. By designing the waveguide with specific dimensional parameters, the magnetic field is transformed from a destructive force into a controlled flux distribution that protects critical components without requiring expensive additional protection systems.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If the waveguide width equals the opening width, then magnetic field leakage is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectromagnetic leakageVSAvoidmanufacturing precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The waveguide's width parameter is specifically set to match the opening width through which it is installed. This parameter matching creates an optimal fit that minimizes electromagnetic leakage while avoiding the need for excessively tight manufacturing tolerances. The design leverages the existing opening dimensions to define the waveguide geometry, thereby reducing manufacturing precision requirements compared to custom-fitted solutions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces magnetic flux density at the airgap between the stator and rotor, preventing damage to wind turbine components and eliminating the need for additional insulation and protection devices.

Implementation Method 1

A magnetic field is a vector field that describes the magnetic influence of electric charges in relative motion and magnetized materials. A wind turbine is consequently subject to electric and magnetic fields

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

Magnetic fields created by lightning strikes may reach an intensity in the order of 90,000 A/m. Such a strong magnetic field may create electromagnetic disturbances

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

reduces magnetic flux density at the airgap between the stator and rotor

Methodology Applied
Scientific EffectMagnetic flux density: Magnetic Field

Data Source

PatentEP4063650B1Lightning magnetic flux density reduction in wind turbines
Publication Date: 2025.10.22 SIEMENS GAMESA RENEWABLE ENERGY AS
  • EP4063650B1 patent drawingFigure 1
  • EP4063650B1 patent drawingFigure 2
  • EP4063650B1 patent drawingFigure 3~4

AI summary

A nacelle (14) for a wind turbine (10) includes: an external surface (40) exposed to a magnetic flux induced by lightning, an electrical generator (15) rotating about a rotational axis (Y), the electrical generator (15) comprising a rotor (4), a stator (3), an airgap (5) separating the rotor (4) and the stator (3), and a plurality of electrical conductors (24) wound in the rotor (4) or the stator (3) adjacently to the airgap (5), a lightning protection arrangement (100) including at least one waveguide (110) between the rotor (4) and the stator (3) and interposed between the external surface (40) and the airgap (5) for providing a shielding to the electrical conductors (24) from the magnetic flux induced by lightning.