Geocell Aggregate Layer for Animal Area Mud Control

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Solution Overview

Problem

Mud formation in animal stable, pen, and arena areas due to animal traffic, rainfall, and manure leads to health risks for animals, soil instability, and maintenance difficulties, as the pressure from hooves displaces wet soil, creating deep mud and an environment conducive to bacterial growth and injuries.

Innovation Solution

A networked geocell layer filled with aggregate material, supported by a geotextile barrier, distributes animal weight evenly, preventing soil displacement and mud formation by separating the aggregate from the underlying soil and promoting drainage through optional perforations in the geocell cell walls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If animals traverse repeatedly on wet soil, then animal movement is enabled, but soil displacement occurs and mud forms

Engineering Contradiction:
Improveanimal movementVSAvoidsoil stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The geocell structure divides the surface into numerous individual cells that collectively distribute animal weight. Each cell acts as an independent unit containing aggregate material, preventing localized soil displacement while maintaining overall surface stability for animal movement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The geocell layer with aggregate material serves as an intermediary between animal hooves and the underlying wet soil. This intermediate structure distributes loads and prevents direct hoof-soil contact that causes displacement, allowing animal movement without mud formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If geocells are installed to prevent mud, then soil stability is improved, but device complexity increases

Engineering Contradiction:
Improveground stabilityVSAvoidsurface structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The geocell structure uses flexible, thin-walled cellular formations that can be easily laid out and adapted to various surface areas. This flexible membrane approach provides ground stabilization without requiring complex rigid structures, simplifying installation while maintaining effectiveness.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The geocell structure with its cellular geometry and optional perforations creates a porous system that allows water drainage while maintaining surface stability. This porous design prevents mud formation through a relatively simple structural approach rather than complex sealing or barrier systems.

Inventive Principle:
Principle #31Porous materials

3Object-affected harmful factors

If aggregate material is used to stabilize soil, then mud formation is prevented, but manufacturing cost increases

Engineering Contradiction:
Improvemud formationVSAvoidinstallation cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The geocell structure with aggregate material provides a cost-effective solution by using relatively simple, modular components that can be installed quickly. The geocells themselves are inexpensive to manufacture and install, offering an economical approach to preventing mud formation compared to more expensive permanent structural solutions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system controls mud formation by changing the physical parameters of the surface layer - using aggregate material with specific size and distribution within the geocell structure. This parameter-based approach (controlling particle size, distribution, and confinement) provides an economical method to prevent mud without complex mechanical or chemical systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents mud formation, reduces health risks to animals, simplifies manure removal, and maintains a stable and clean surface, making it easier to manage and maintain animal areas.

Implementation Method 1

The geocells distribute loads applied to soil by hooves over larger surface areas, preventing soil displacement and subsequent mud formation.

Methodology Applied
Scientific EffectLoad distribution: Pressure Increase

Implementation Method 2

A geotextile barrier, such as a fabric, is placed on top of the existing soil of the stable, pend, paddock, or arena. A layer of networked geocells may be placed on top of the geotextile barrier.

Methodology Applied
Scientific EffectPhysical separation: Physical Containment

Implementation Method 3

promoting drainage through optional perforations in the geocell cell walls

Methodology Applied
Scientific EffectDrainage: Permeation

Data Source

PatentUS9103087B2Method of reducing mud in an animal stable, pen, paddock, or arena
Publication Date: 2015.08.11 LIGHTFOOT GEO SOLUTIONS
  • US9103087B2 patent drawing
  • US9103087B2 patent drawing
  • US9103087B2 patent drawing

AI summary

A system for and method of remediating existing mud and reducing future mud in an animal stable, pen, paddock, or arena through the use of geocells filled with aggregate matter. A new surface is formed through the placing of a layer of networked geocells filled with compacted aggregate matter on top of the existing stable, pen, paddock or arena ground soil. A geotextile barrier may be placed below the layer of networked geocells. An optional aggregate layer may also be added on top of the aggregate-filled geocells. The geocells distribute loads (weight from the animals) across the soil, preventing soil displacement and mud formation.