Geocell-Confinement for Erosion-Resistant Granular Infill

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current geotechnical structures face limitations with materials like sand and crushed concrete due to high water absorption, creep under heavy loads, poor erosion resistance, and lack of cohesion, making them unsuitable for long-term structural applications such as roads and railways.

Innovation Solution

The use of geotechnical structures comprising a geosynthetic article and an encapsulated granular material with an organic cohesive material, such as bitumen or polymer emulsions, which enhances the load-bearing capacity, stability, and erosion resistance by providing confinement and reinforcement to granular materials like recycled asphalt concrete and sand.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If geocells are made of polyethylene (MDPE/HDPE), then the structure provides good confinement and reinforcement to granular materials, but the material lacks cohesion and has poor resistance to water and wind erosion

Engineering Contradiction:
Improveconfinement and reinforcementVSAvoidresistance to water and wind erosion
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies composite materials by combining polyethylene geocell structure with granular infill materials (sand, crushed concrete, gravel) to create a composite geotechnical structure. The geocell provides confinement and reinforcement while the granular materials provide erosion resistance and stability, achieving properties that neither material possesses alone.

Inventive Principle:
Principle #40Composite materials

2Strength

If crushed concrete and bricks are used as infill materials, then the structure provides good load-bearing capacity, but the materials absorb water through capillary mechanisms leading to creep under heavy loads

Engineering Contradiction:
Improveload-bearing capacityVSAvoidwater absorption and creep
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent changes the physical parameters of the infill materials by using crushed concrete and bricks with controlled particle size distributions and gradations. This optimization of material parameters reduces capillary water absorption while maintaining load-bearing capacity, preventing creep under heavy loads.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by using mixed granular materials with different properties in specific zones. Coarser materials like crushed concrete provide load-bearing capacity in load-bearing zones, while finer materials fill voids and reduce capillary action, creating localized optimization of material properties throughout the structure.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If sand is used as infill material, then the structure provides good confinement properties, but sand has poor resistance to water and wind erosion

Engineering Contradiction:
Improveconfinement propertiesVSAvoiderosion resistance
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent creates a composite structure where sand particles are confined within the geocell framework. The geocell walls provide erosion protection to the sand particles, preventing wind and water erosion while maintaining the confinement properties that sand provides for lateral stress distribution.

Inventive Principle:
Principle #40Composite materials

4Object-generated harmful factors

If recycled plastics are used as infill material, then the structure provides good erosion resistance, but the materials lack granular skeleton and cohesion

Engineering Contradiction:
Improveerosion resistanceVSAvoidgranular skeleton and cohesion
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The patent combines recycled plastic materials with geocell confinement to create a composite structure. The geocell framework provides the granular skeleton and structural cohesion that recycled plastics lack, while the recycled plastics provide erosion resistance and flexibility, achieving synergistic properties.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The encapsulated granular materials exhibit improved resistance to penetration, reduced creep, and enhanced cohesion, resulting in geotechnical structures that are more durable, resistant to water and wind erosion, and suitable for long-term structural applications.

Implementation Method 1

an encapsulated granular material with an organic cohesive material, such as bitumen or polymer emulsions, which enhances the load-bearing capacity, stability, and erosion resistance by providing confinement and reinforcement

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

the lateral stress exerted by the cell walls on the infill contained therein increases when a compressive stress is applied to the surface of the geocell. The increase in the lateral, confining stress can be as large as the increase in the applied compressive stress.

Methodology Applied
Scientific EffectLateral stress confinement: Mechanical Force

Data Source

PatentUS8790036B2Geotechnical structures and processes for forming the same
Publication Date: 2014.07.29 GEOTECH TECHNOLOGIES LTD
  • US8790036B2 patent drawing
  • US8790036B2 patent drawing
  • US8790036B2 patent drawing

AI summary

Disclosed are geotechnical structures formed from a geosynthetic article and an encapsulated granular material dispersed within or upon the geosynthetic article. In particular embodiments, a geocell is used as the geosynthetic article. Among other things, the geotechnical structures can be used for forming roads, parking lots, paved surfaces, as well as road beds and foundations for highways or railroads.