Geometric Feature Association in Superimposed 3D CAD Models

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Solution Overview

Problem

Existing systems and methods for generating and manipulating 3D models in component manufacturing processes lack effective methods for identifying associations between geometric features, which hinders efficient manufacturing processes.

Innovation Solution

A method and system for identifying geometric feature associations by superimposing 3D manufacturing models on 3D component models in a CAD environment, measuring distances between features, and determining associations based on these distances, with the option to apply product manufacturing information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If 3D manufacturing models are superimposed on 3D component models to identify geometric feature associations, then manufacturing precision and alignment accuracy are improved, but device complexity and computational requirements increase

Engineering Contradiction:
Improvealignment accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system segments the 3D models into discrete geometric features (faces, edges, vertices) and processes them individually through superposition and distance measurement, making the complex alignment task manageable through systematic feature-by_feature analysis

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces intermediate computational steps including mesh pattern overlaying, search box generation, and distance vector calculations as mediators between the 3D models and the final association identification, breaking down the complex alignment problem into measurable components

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If geometric features are associated based on measured distances, then manufacturing efficiency is improved through automated data application, but measurement precision requirements increase

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoiddistance measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system automatically applies product manufacturing information from one model to corresponding features in another model based on distance-based associations, eliminating manual data transfer and enabling self-service manufacturing process setup

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses measurable distance parameters between geometric features as the basis for association identification, transforming the abstract task of feature matching into a concrete measurement-based decision process that can be automated

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If multiple 3D models are superimposed and analyzed in CAD environment, then manufacturing process development is improved, but computational resources and processing time increase

Engineering Contradiction:
Improveprocess development capabilityVSAvoidprocessing time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-processing the 3D models into standardized formats with identified geometric features and pre-calculating distance metrics, enabling faster association identification during the actual manufacturing process development

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a universal framework that can handle multiple types of 3D models (component models, manufacturing models, assembly models) using the same superposition and distance-based association methodology, improving process development capability across different manufacturing scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12450723B2System and method for identifying geometric feature associations for 3D models
Publication Date: 2025.10.21 PRATT & WHITNEY CANADA CORP
  • US12450723B2 patent drawing
  • US12450723B2 patent drawing
  • US12450723B2 patent drawing

AI summary

A method for identifying a geometric feature association for a 3D component model and a 3D manufacturing model is provided. The method includes superimposing the 3D manufacturing model on the 3D component model in a computer-aided drafting (CAD) environment, identifying correspondence between a first geometric feature of the 3D component model and a second geometric feature of the superimposed 3D manufacturing model, measuring at least one distance between the first geometric feature and the second geometric feature, and identifying an association between the first geometric feature and the second geometric feature based on the at least one measured distance.