Geothermal Reservoir Interval Isolation for Deep Fracture Stimulation

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Solution Overview

Problem

In Enhanced Geothermal Systems (EGS), a significant portion of the subterranean formation remains unstimulated due to higher fracture initiation pressures at greater depths, leading to low energy recovery efficiency and high drilling costs, as only a small section of the open-hole section is fractured, while deeper regions with higher pressures remain untapped.

Innovation Solution

The method involves isolating selected subterranean open-hole intervals using temporary fracture sealants, high viscosity fluids, high pressure jet nozzles, high temperature inflatable or expandable packers, and scab liners to stimulate and seal fractures, allowing for targeted stimulation of unstimulated fractures without propagating sealed fractures, thereby maximizing energy recovery without the need for continuous drilling rig presence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If water pressure is applied to create fractures in the open-hole section, then fractures are created in the section with lowest fracture initiation pressure, but only a small section is fractured and deeper regions with higher pressures remain unstimulated

Engineering Contradiction:
Improveenergy recoveryVSAvoidaccess to unstimulated zones
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The open-hole section is divided into multiple isolated intervals using packers and temporary plugging devices. Each interval can be stimulated independently by applying water pressure separately, allowing fractures to be created in deeper high-pressure zones without being limited by the lowest fracture initiation pressure zone. This segmentation enables selective stimulation of previously inaccessible regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Packers and temporary plugging devices are installed in advance to isolate specific intervals before fracture stimulation. This preliminary isolation ensures that when water pressure is applied, the energy is concentrated in the target interval rather than propagating fractures to the lowest pressure zone, enabling successful stimulation of deeper zones with higher fracture initiation pressures.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If the number of wells is reduced to lower project costs, then drilling and completion costs decrease, but energy recovery efficiency per well must be maximized

Engineering Contradiction:
Improveproject costVSAvoidenergy recovery per well
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

By segmenting the wellbore into multiple isolatable intervals, a single well can stimulate multiple previously inaccessible zones that would have required separate wells. The packer system allows each interval to be treated as an independent stimulation target, effectively multiplying the productivity per well and reducing the total number of wells needed for a given energy recovery goal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the pressure distribution parameters by isolating intervals and applying pressure locally. This allows stimulation of zones with higher fracture initiation pressures that would not be accessible in a conventional single-zone stimulation approach, thereby increasing energy recovery per well without requiring additional wells.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If temporary fracture sealants and isolation devices are used to isolate intervals, then targeted stimulation of unstimulated fractures is enabled, but device complexity increases

Engineering Contradiction:
Improveenergy recoveryVSAvoidisolation system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Temporary plugging devices and fracture sealants are used as disposable isolation elements that are installed to enable targeted stimulation and then abandoned in place after serving their purpose. These inexpensive temporary devices create the necessary isolation without requiring complex permanent infrastructure, allowing the system to achieve high productivity while keeping device complexity manageable through the use of simple, replaceable components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases energy recovery by stimulating previously unaccessible fractures, reduces the number of wells required, and lowers project costs by efficiently isolating and stimulating deeper, high-pressure zones, thereby enhancing the overall efficiency and cost-effectiveness of power generation from geothermal reservoirs.

Implementation Method 1

high pressure jet nozzles to stimulate and seal fractures

Methodology Applied
Scientific EffectHydraulic pressure: Pressure Increase

Implementation Method 2

high pressure jet nozzles to stimulate and seal fractures

Methodology Applied
Scientific EffectJet erosion: Jet Erosion

Implementation Method 3

high viscosity fluids, high pressure jet nozzles, high temperature inflatable or expandable packers

Methodology Applied
Scientific EffectViscosity: Viscometer

Implementation Method 4

high temperature inflatable or expandable packers

Methodology Applied
Scientific EffectPressure increase: Pressure Increase

Implementation Method 5

high temperature inflatable or expandable packers

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 6

Water is circulated from an injection well, through the fractures where it is heated. The hot water or heat from the formation is produced from one or more production wells

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 7

Water is circulated from an injection well, through the fractures where it is heated

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS9376885B2Enhanced geothermal systems and reservoir optimization
Publication Date: 2016.06.28 MAZAMA ENERGY INC
  • US9376885B2 patent drawing
  • US9376885B2 patent drawing
  • US9376885B2 patent drawing

AI summary

Systems and methods can include maximizing energy recovery from a subterranean formation. According to one embodiment, a selected subterranean open-hole interval is isolated and at least one fracture is stimulated in the isolated subterranean open-hole interval.