High Surface Germanium Source Drain Structures

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current integrated circuit fabrication processes face challenges in maintaining high germanium concentration in source or drain structures, leading to increased contact resistance and defects, especially during etching and downstream processing, which limits the scalability to sub-10 nanometer nodes.

Innovation Solution

In-situ epitaxial deposition of a thin, low germanium concentration boron-doped SiGe cap is used to protect high germanium PMOS source or drain structures from etching, allowing for higher germanium concentrations while reducing contact resistance through boron diffusion and selective etching techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If high germanium concentration is used in source or drain structures, then channel strain is improved, but contact resistance increases and defects occur during etching

Engineering Contradiction:
Improvechannel strainVSAvoidcontact resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The source or drain structure is segmented into multiple regions with different germanium concentrations: a first region with lower germanium concentration and a second region with higher germanium concentration. This segmentation allows the structure to simultaneously achieve good contact properties in the first region and high channel strain in the second region, resolving the contradiction between contact resistance and channel strain.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the source or drain structure are assigned different germanium concentrations according to their functional requirements. The first region has lower germanium concentration optimized for contact properties, while the second region has higher germanium concentration optimized for channel strain,实现ing local quality optimization throughout the structure.

Inventive Principle:
Principle #3Local quality

2Strength

If high germanium concentration is used in source or drain structures, then channel strain is improved, but manufacturing precision deteriorates due to etching and downstream processing

Engineering Contradiction:
Improvechannel strainVSAvoidgermanium concentration maintenance
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The source or drain structure is divided into regions with different germanium concentrations, with the first region having lower germanium concentration that is more resistant to etching. This segmentation protects the overall structure from excessive germanium loss during manufacturing processes while maintaining high germanium concentration in the second region for channel strain.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first region with lower germanium concentration acts as a protective buffer that withstands etching and downstream processing before the second region with high germanium concentration is exposed. This beforehand cushioning prevents premature germanium loss and maintains manufacturing precision throughout the fabrication process.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If conventional fabrication processes are used for scaling, then current process compatibility is maintained, but scalability to sub-10 nanometer nodes is limited

Engineering Contradiction:
Improveprocess compatibilityVSAvoidscaling capability
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The segmented source or drain structure with multiple germanium concentration regions can be integrated into existing fabrication processes while enabling advanced scaling. The different regions provide the necessary performance characteristics for sub-10 nanometer nodes, allowing conventional processes to be extended to smaller technology nodes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By changing the germanium concentration parameter across different regions of the source or drain structure, the invention enables optimization for advanced technology nodes while maintaining compatibility with existing fabrication processes. This parameter variation allows scaling to sub-10 nanometer nodes without completely redesigning the fabrication process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the use of high germanium concentrations above 55% in PMOS structures, improving contact resistance and maintaining channel strain, while minimizing defects and resistivity, thus facilitating the transition to smaller technology nodes.

Implementation Method 1

protect high germanium PMOS source or drain structures from etching

Methodology Applied
Scientific EffectSelective etching:

Implementation Method 2

reducing contact resistance through boron diffusion

Methodology Applied
Scientific EffectBoron diffusion: Diffusion

Implementation Method 3

In-situ epitaxial deposition of a thin, low germanium concentration boron-doped SiGe cap

Methodology Applied
Scientific EffectEpitaxial deposition: Epitaxy

Data Source

PatentUS20210408275A1Source or drain structures with high surface germanium concentration
Publication Date: 2021.12.30 INTEL NDTM US LLC
  • US20210408275A1 patent drawing
  • US20210408275A1 patent drawing
  • US20210408275A1 patent drawing

AI summary

Integrated circuit structures having high surface germanium concentrations are described. In an example, an integrated circuit structure includes a fin having a lower fin portion and an upper fin portion. A gate stack is over the upper fin portion of the fin, the gate stack having a first side opposite a second side. A first source or drain structure has an epitaxial structure embedded in the fin at the first side of the gate stack. A second source or drain structure has an epitaxial structure embedded in the fin at the second side of the gate stack. Each of the epitaxial structures of the first and second source or drain structures includes silicon, germanium and boron, the germanium having an atomic concentration of greater than 55% at a top surface of each of the epitaxial structures of the first and second source or drain structures.