GeSbSeTe Alloy Optical Modulator Low Loss Switching

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Solution Overview

Problem

Conventional optical devices based on phase change materials (PCMs) face high optical absorption and energy consumption due to excessive optical losses, particularly in traditional PCMs like VO2 and Ge2Sb2Te5, which limit their performance in photonic switches and routing applications.

Innovation Solution

A new alloy, GexSbySezTem, is engineered with a crystalline structure having randomly distributed vacancies, offering low optical loss and a large refractive index difference between its amorphous and crystalline states, achieved through a specific annealing process that maintains low free carrier absorption and reduces optical losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional PCMs like GST 225 are used in optical devices, then phase transition functionality is achieved, but optical losses are excessive (extinction coefficient about 0.12 at 1550 nm, corresponding to about 42,000 dB/cm attenuation)

Engineering Contradiction:
Improvephase transition functionalityVSAvoidoptical losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent modifies the chemical composition parameters of the PCM by replacing tellurium with selenium to create Ge-Sb-Se-Te alloy, and controls the crystalline structure parameters through annealing temperature parameters. These parameter changes reduce the extinction coefficient from 0.12 to below 0.05 at 1550 nm while preserving phase transition functionality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining Ge-Sb-Se-Te alloy with silicon nitride waveguide structures. The alloy layer (5-20 nm thick) is integrated with the waveguide to form a composite optical device that achieves low loss while maintaining phase change functionality.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If electro-optical or thermo-optical effects are used for optical switching, then switching functionality is achieved, but the footprint is large and energy consumption is significant

Engineering Contradiction:
Improveswitching functionalityVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent utilizes phase transitions of the Ge-Sb-Se-Te alloy between amorphous and crystalline states to achieve optical switching. The phase transition produces a large refractive index change (Δn > 0.5) that enables efficient light modulation with minimal energy input, contrasting with the continuous energy requirement of electro-optical or thermo-optical switching mechanisms.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent replaces the electrical or thermal field-based switching mechanisms (electro-optical or thermo-optical effects) with a phase change mechanism. This substitution allows for nonvolatile switching where the optical state is maintained without continuous energy input, reducing both energy consumption and device footprint.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Duration of action of stationary object

If PCMs are used for nonvolatile optical switching, then self-holding capability is achieved, but optical absorption remains high

Engineering Contradiction:
Improveself-holding capabilityVSAvoidoptical absorption
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

The patent changes the material composition parameters by introducing selenium into the Ge-Sb-Te system, creating Ge-Sb-Se-Te alloys with optimized optical properties. This composition modification reduces the extinction coefficient in the crystalline state from 0.12 to below 0.05 at 1550 nm while preserving the nonvolatile self-holding capability through phase transition.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The GexSbySezTem alloy significantly reduces optical losses and energy consumption, enabling efficient light modulation and switching with improved performance metrics, such as a high material figure-of-merit and low insertion loss, surpassing the limitations of traditional PCMs.

Implementation Method 1

Phase change materials (PCMs), such as GeSbTe (GST), are able to be switched between amorphous and crystalline states upon the application of an electrical pulse or a laser pulse.

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

achieved through a specific annealing process that maintains low free carrier absorption and reduces optical losses

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 3

heating a modulation layer, in optical communication with the waveguide

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Implementation Method 4

atoms of Ge, Sb, Se, and Te in the alloy form a crystalline structure having a plurality of vacancies randomly distributed in the crystalline structure

Methodology Applied
Scientific EffectVacancy distribution in crystalline structure: Crystallisation

Data Source

PatentUS11231603B2GSST and applications in optical devices
Publication Date: 2022.01.25 MASSACHUSETTS INST OF TECH
  • US11231603B2 patent drawing
  • US11231603B2 patent drawing
  • US11231603B2 patent drawing

AI summary

An alloy of GexSbySezTem includes atoms of Ge, Sb, Se, and Te that form a crystalline structure having a plurality of vacancies randomly distributed in the crystalline structure. The alloy can be used to construct an optical device including a first waveguide to guide a light beam and a modulation layer disposed on the first waveguide. The modulation includes the alloy of GexSbySezTem which has a first refractive index n1 in an amorphous state and a second refractive index n2, greater than the first refractive index by at least 1, in a crystalline state. The first waveguide and the modulation layer are configured to guide about 1% to about 50% of the light beam in the modulation layer when the alloy is in the amorphous state and guide no optical mode when the alloy is in the crystalline state.