GeSn Nanobeam LED for On-Chip Optical Interconnects

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Solution Overview

Problem

Existing optical devices, such as communication chips, often rely on complex laser light sources or bulk LEDs, which are inefficient and costly, necessitating a simpler and more efficient light source for applications where laser capabilities are not required.

Innovation Solution

A nanobeam LED structure with a semiconductor base, featuring a central germanium-tin layer and wing extensions, integrated into a rib-channel waveguide with a 1D photonic crystal lattice, enabling efficient light transmission and modulation up to GHz rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If laser light sources are used, then light transmission capability is improved, but device complexity increases

Engineering Contradiction:
Improvelight transmission capabilityVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent replaces expensive, complex laser sources with simpler, shorter-lived LED light sources. The GeSn nanobeam LED provides sufficient light transmission capability for communication applications without requiring the complex resonant cavity and gain medium structures of lasers, thereby reducing device complexity while maintaining adequate performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the material parameters by using germanium-tin (GeSn) semiconductor layers with specific tin compositions (10-30%) to achieve direct bandgap properties. This material parameter change enables the LED to emit light efficiently at telecom wavelengths (1.5-2.0 μm) without requiring laser-level structural complexity.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If bulk LED devices are used, then device complexity is reduced, but light transmission efficiency deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoidlight transmission efficiency
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent segments the bulk LED structure into a nanoscale beam configuration. The GeSn nanobeam has dimensions of approximately 200-500 nm in width and 1-10 μm in length, creating a one-dimensional waveguide structure that confines and directs light transmission. This segmentation transforms the inefficient bulk emission into directional, efficient light transmission while maintaining structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from three-dimensional bulk LED emission to one-dimensional nanobeam transmission. The nanobeam confines carriers and photons in the transverse dimensions while allowing transport along the longitudinal dimension, achieving efficient directional light transmission without the complexity of multi-layer bulk LED structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If nanobeam structure is implemented, then light transmission efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidnanobeam fabrication precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent extracts the light-emitting function from the bulk semiconductor and concentrates it into a nanoscale GeSn beam. By removing the surrounding bulk material and focusing the active region into a one-dimensional nanobeam, the structure achieves high light transmission efficiency while the fabrication processes (MBE, MOCVD, lithography) remain within existing manufacturing capabilities despite the precision requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanobeam LED structure provides a technically simpler, efficient light source with increased modulation speed and reduced bulk spontaneous recombination time, suitable for on-chip applications like fiber communications and opto-electronic computing, achieving adequate signal-to-noise ratios and feasible multi-spectral arrays.

Implementation Method 1

An electrical circuit is connected between the first and second metal contacts and supplies an electrical signal that energizes the middle section of the nanobeam to emit light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

transmit light down the left section of the nanobeam which functions as a lightguide

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

The plurality of holes are arranged in a row along the nanobeam and are sized and spaced apart to form a zero point-defect resonator

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10892388B2GeSn nanobeam light-emitting diode
Publication Date: 2021.01.12 THE GOVERNMENT OF THE UNITED STATES AS REPRESENTED BY THE SECRETARY OF THE AIR FORCE
  • US10892388B2 patent drawing
  • US10892388B2 patent drawing
  • US10892388B2 patent drawing

AI summary

An LED structure is formed in a nanobeam on a semiconductor base and includes three nanobeam sections. A central section is the LED and it is formed by a bottom germanium doped layer, a middle germanium-tin layer and a top germanium layer that is doped oppositely from the bottom germanium layer. Left and right germanium nanobeam sections extend outwardly from the left and right ends of the central section. Metal contacts are formed on the top and bottom layers and an electrical circuit is connected to the metal contacts and provides an electrical signal that energizes the middle section and causes it to emit light, some of which is transmitted by the left and right nanobeams. Cylindrical holes are formed in the nanobeam and are sized and spaced apart to form a zero point-defect resonator. The diameters of the holes are reduced as they move further away from the central section in accordance with a Gaussian taper. The LED is configured and dimensioned to have a maximum modulation rate from about 1.6 GHz to about 0.4 GHz. The bottom layer is configured such that the metal contact on the bottom layer is spaced away from the middle layer to thereby reduce metal damping of the LED.