Gesture Control for Fluid Application Systems

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Solution Overview

Problem

Existing fluid application systems require users to physically interact with the pump unit to change settings, disrupting the application process and reducing efficiency.

Innovation Solution

The system incorporates sensors, such as gyroscopes and microphones, to detect user gestures and voice commands, allowing users to control fluid application settings remotely through a control system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If users physically interact with the pump unit to change settings, then control precision is improved, but productivity deteriorates due to process interruption

Engineering Contradiction:
Improvecontrol precisionVSAvoidproductivity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces mechanical interaction with the pump unit with gesture-based control. Sensors detect user gestures (hand movements, arm motions) and translate them into control signals for the fluid application system, eliminating the need for physical contact with the pump unit during operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces gesture recognition technology as an intermediary between the user and the pump unit. The sensor system captures motion data, processes it through gesture recognition algorithms, and converts it into appropriate control commands, serving as a mediator that translates natural human movements into machine control signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If users physically interact with the pump unit to change settings, then control accuracy is improved, but loss of time increases due to stopping the application process

Engineering Contradiction:
Improvecontrol accuracyVSAvoidloss of time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent enables continuous fluid application operation by allowing gesture-based control adjustments without stopping the pump or applicator. The system maintains continuous operation while accepting control inputs through gesture recognition, eliminating idle time between application tasks and control adjustments.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent replaces the mechanical control interface with a gesture-based system that allows users to adjust settings remotely. This substitution eliminates the need to physically approach and manipulate controls on the pump unit, maintaining control accuracy while preventing workflow interruptions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If gesture control is implemented, then productivity is improved by maintaining continuous operation, but device complexity increases due to additional sensors and control systems

Engineering Contradiction:
ImproveproductivityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a control system that can interpret multiple types of gestures (hand movements, arm motions, body movements) to perform various control functions (adjusting flow rate, pressure, selecting patterns). This multi-functional approach consolidates what would otherwise require multiple separate control interfaces into a single gesture recognition system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system includes automatic gesture recognition and interpretation capabilities that eliminate the need for complex manual configuration. The sensor system automatically detects and classifies gestures, and the control algorithm automatically translates them into appropriate control commands, reducing the need for user programming or complex setup procedures.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12314479B2Gesture control of a fluid application system
Publication Date: 2025.05.27 WAGNER SPRAY TECH CORP
  • US12314479B2 patent drawing
  • US12314479B2 patent drawing
  • US12314479B2 patent drawing

AI summary

A fluid application system includes a pump unit configured to pump a fluid to a fluid applicator. The fluid application system includes a sensor configured to sense a motion made by a user and generate a sensor signal indicative of the sensed motion. The fluid application system also includes a control system configured to identify a gesture based on the sensor signal and control the fluid application system based on the identified gesture.