GFCI Input Detecting Circuit Asymmetric Feedback for Leakage Sensitivity

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Solution Overview

Problem

Existing GFCI circuits with self-diagnostic functions do not meet the UL standard for consistent forward and backward leakage current sensitivity due to the unidirectional nature of emulation leakage currents, leading to uneven sensitivity when actual leakage currents are measured from different directions.

Innovation Solution

An input detecting circuit with an emulation leakage unit, magnetic leakage current detecting ring, amplifying circuit, and negative feedback circuit is designed, where the emulation leakage current is superimposed on actual leakage currents, and the resistance values in the negative feedback circuit are adjusted to ensure equal output magnitudes for forward and backward currents, using diodes for unidirectional conductance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a unidirectional emulation leakage current is added to the GFCI circuit for self-diagnostic function, then the self-diagnostic capability is improved, but the sensitivity consistency between forward and backward leakage current detection deteriorates

Engineering Contradiction:
Improveself-diagnostic capabilityVSAvoidsensitivity consistency
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The patent introduces asymmetric resistance values in the negative feedback circuit (R1 ≠ R2) to compensate for the asymmetric effect of unidirectional emulation leakage current. By making the feedback network asymmetric, the circuit achieves symmetric sensitivity performance for both forward and backward leakage current detection, resolving the contradiction between self-diagnostic capability and measurement consistency.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent modifies the resistance parameters in the negative feedback circuit to specific relationships (R1 + R2 = RF, where RF is the feedback resistance) to balance the sensitivity. By changing the resistance values and their relationships, the circuit compensates for the uneven sensitivity caused by the unidirectional emulation current, achieving consistent detection performance in both directions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the emulation leakage current is superimposed on actual leakage current, then the diagnostic function is enhanced, but the sensitivity uniformity in forward and backward directions becomes uneven

Engineering Contradiction:
Improvediagnostic functionVSAvoidsensitivity uniformity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs a negative feedback circuit with specifically designed resistance values to counteract the uneven sensitivity caused by superimposed emulation leakage current. The feedback mechanism adjusts the signal levels to ensure that both forward and backward leakage currents produce equal output magnitudes, thereby maintaining sensitivity uniformity while preserving the enhanced diagnostic function.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

By adjusting the resistance parameters in the feedback network according to the relationship R1 + R2 = RF, the patent compensates for the parameter imbalance introduced by the unidirectional emulation current. This parameter optimization ensures that the superimposition of emulation and actual leakage currents results in uniform sensitivity across both detection directions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a negative feedback circuit with adjusted resistance values is introduced, then the sensitivity consistency is improved, but the device complexity increases

Engineering Contradiction:
Improvesensitivity consistencyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The negative feedback circuit serves multiple functions simultaneously: it provides sensitivity balancing for forward and backward detection, maintains the self-diagnostic capability, and ensures compliance with UL standard requirements. By making the feedback circuit multi-functional, the patent achieves sensitivity consistency without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent optimizes the resistance parameters in the feedback circuit to satisfy the relationship R1 + R2 = RF, which provides sensitivity consistency while minimizing the component count. By carefully selecting parameter values that meet the performance requirement, the circuit achieves the desired sensitivity uniformity with minimal additional complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures consistent sensitivity for both forward and backward leakage currents, meeting the UL standard by compensating for the uneven sensitivity caused by the superimposed emulation leakage current, thereby enhancing the diagnostic functionality of GFCI devices.

Implementation Method 1

When the emulation leakage current passes through a magnetic leakage current detecting ring, the current at the input end of the electric-leakage detecting circuit will be induced by the magnetic leakage current detecting ring

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS7598754B2Input detecting circuit used for electric-leakage protection devices with self-diagnostic function
Publication Date: 2009.10.06 SHANGHAI FUDAN MICROELECTRONICS GROUP
  • US7598754B2 patent drawing
  • US7598754B2 patent drawing
  • US7598754B2 patent drawing

AI summary

An input detecting circuit for an electric-leakage protection device with self-diagnostic function includes an analog electric-leakage unit, a magnetic electric-leakage induction ring, an operational amplifier, and an inverse feedback circuit. The inverse feedback circuit includes a first resistance and a second circuit unit shunted with the first resistance. The second circuit unit includes a second resistance and a unidirectional break-over unit connected in series with the second resistance.