Automatic GFCI Reset Using a Linear Actuator and Delay Relay

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Solution Overview

Problem

The existing GFCI outlet reset process requires manual intervention, necessitating repeated trips to reset the GFCI circuit after each outlet test, which is inefficient and costly, often requiring additional manpower to restore power to multiple outlets along an electrical circuit path.

Innovation Solution

An automatic GFCI reset system comprising a U-shaped bracket with a linear actuator and delay/relay circuitry that automatically depresses and retracts a reset button on a GFCI outlet using an 18V DC battery, allowing continuous automatic resetting of the GFCI circuit after tripping, eliminating the need for manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual resetting of GFCI is performed after each outlet test, then the GFCI circuit can be restored to functioning state, but the testing process requires repeated trips and additional manpower, reducing productivity and increasing time consumption

Engineering Contradiction:
Improvetesting efficiencyVSAvoidtime for manual reset trips
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system enables the GFCI outlet to automatically reset itself after tripping during outlet testing. The controlling GFCI outlet detects when it has tripped and autonomously restores power without requiring manual intervention, allowing testing personnel to continuously test outlets without returning to reset the GFCI

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates a detection mechanism that monitors the tripped state of the GFCI outlet and triggers an automatic reset response. The outlet tester provides feedback about the testing status, and this feedback loop enables the system to know when resetting is needed and execute the reset automatically

Inventive Principle:
Principle #23Feedback

2Ease of operation

If manual resetting of GFCI is performed, then power restoration is achieved, but additional manpower is required to return to the controlling outlet, increasing operational complexity

Engineering Contradiction:
Improvereset operation simplicityVSAvoidtesting process complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The GFCI outlet performs the reset function itself automatically, eliminating the need for operators to physically return to the controlling outlet to press the reset button. This self-service capability simplifies the testing process by removing a manual step that requires operator movement and intervention

Inventive Principle:
Principle #25Self-service

3Productivity

If two people are stationed for outlet testing with one person dedicated to resetting GFCI, then continuous testing can be performed, but the manpower requirement and cost double

Engineering Contradiction:
Improvecontinuous testing capabilityVSAvoidmanpower requirement
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

By enabling the GFCI outlet to automatically reset itself, the system eliminates the need for a dedicated personnel to monitor and reset the GFCI during testing. This allows a single operator to perform continuous outlet testing without interruption, reducing manpower requirements from two people to one while maintaining continuous testing capability

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective automatic resetting of GFCI outlets along an electrical circuit path, reducing manpower requirements and streamlining the testing process by allowing continuous operation without manual intervention.

Implementation Method 1

a linear actuator attached to an inner surface of the bracket such that a retractable tip thereof faces a reset button on a GFCI outlet

Methodology Applied
Scientific EffectLinear actuator: Linear Motor

Implementation Method 2

an external electrical housing electrically connected to the first conductor connector to receive electrical power therefrom and including an 18 volt DC battery and delay/relay circuitry

Methodology Applied
Scientific EffectDelay/relay circuitry: Relay

Data Source

PatentUS11769997B1Automatic ground fault circuit interrupter (GFCI) reset system and apparatus and method therefor
Publication Date: 2023.09.26 MCCOY KENNETH
  • US11769997B1 patent drawing
  • US11769997B1 patent drawing
  • US11769997B1 patent drawing

AI summary

An automatic ground fault circuit interrupt (GFCI) circuit reset system and apparatus which attaches to a faceplate of an electrical outlet and includes a linear actuator. The linear actuator faces directly at a reset button on a GFCI outlet circuit and automatically actuates to depress the reset button after a predetermined amount of time after the GFCI outlet circuit becomes tripped and no longer transmits electrical power therefrom.