GG45 Plug Quadrant Segmentation for Crosstalk Reduction

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Solution Overview

Problem

Current RJ45 connectivity is limited to 10 Gbps due to near-end crosstalk and signal reflection issues above 500 MHz, and lacks compatibility with higher data rate applications, while QSFP connectivity has distance limitations and is not backwards compatible with RJ45.

Innovation Solution

The GG45 plug, compliant with IEC 60603-7-7 standard, separates conductor pairs into quadrants, providing enhanced bandwidth above 500 MHz and backwards compatibility with RJ45, using features like a front nose element for switching mechanisms and grounding pads for balanced transmission paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If RJ45 connectivity is used for high data rate transmission, then compatibility with existing infrastructure is maintained, but near-end crosstalk and signal reflection cause bandwidth limitations above 500 MHz

Engineering Contradiction:
Improvebackwards compatibilityVSAvoidsignal transmission quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The GG45 plug divides the four conductor pairs into four separate quadrants, eliminating the 3-6 split pair configuration that causes signal reflection and crosstalk in RJ45 connectors. This segmentation isolates each pair's electromagnetic field, reducing interference and enabling reliable operation above 500 MHz while maintaining RJ45 physical compatibility.

Inventive Principle:
Principle #1Segmentation

2Speed

If QSFP connector is used for higher data rates, then bandwidth beyond 10 Gbps is achieved, but maximum transmission distance is limited to 7 meters

Engineering Contradiction:
Improvedata transmission rateVSAvoidtransmission distance
Core Design Contradiction:
SpeedVSLength of moving object

Solution Approach 1:

The GG45 connector implements optimized local geometry at the plug interface, including refined conductor positioning and shielding within each quadrant. These localized quality improvements reduce signal degradation and reflection at the connection point, enabling both high data rates and extended transmission distances up to 50 meters in structured cabling applications.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If RJ45 plug geometry with split pair is used, then ease of manufacture is maintained, but signal reflection causes high loss in frequencies beyond 500 MHz

Engineering Contradiction:
Improveplug manufacturing simplicityVSAvoidsignal loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The GG45 plug introduces asymmetric conductor arrangement within each quadrant, positioning conductors to minimize loop areas and reduce electromagnetic coupling between adjacent pairs. This asymmetric geometry, combined with the quadrant separation, significantly reduces signal reflection and energy loss while maintaining manufacturing feasibility through standardized molding processes.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentEP2839549B1GG45 plug with hinging load bar
Publication Date: 2019.12.18 PANDUIT CORP
  • EP2839549B1 patent drawingFigure 1
  • EP2839549B1 patent drawingFigure 2
  • EP2839549B1 patent drawingFigure 3

AI summary

A communication plug is described. The communication plug can have a load bar, housing, and a divider. The load bar has a first half with first conductor receiving apertures and a second half with second conductor receiving apertures with a hinge connecting the first half and the second half. The load bar folds around the divider and then is inserted into the housing.