Gimbal Control Device for Intuitive Excavator Implement Operation

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Solution Overview

Problem

Current excavator control systems require operators to learn complex movements of the boom, stick, and work implement, necessitating a more intuitive and efficient control mechanism to simplify operations.

Innovation Solution

A control device featuring a gimbal arrangement with a linear actuator and rotatable sleeve, allowing for coordinated movement of the implement system through a single handle, with feedback mechanisms to constrain and guide the operator's actions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional control levers are used to control the implement system, then the control system can operate the boom, stick, and work implement, but the operator must learn complex movements and manipulation of rate of change and angular position

Engineering Contradiction:
Improveease of control operationVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control device replicates the physical geometry and movement characteristics of the implement system components (boom, stick, work implement) in the controller itself. The controller becomes a scaled-down model of the system it controls, allowing the operator to manipulate it intuitively without needing to understand complex hydraulic relationships. This is achieved through mechanically linking the controller's movement axes to the corresponding implement components.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

Instead of having the operator mentally process complex relationships between control lever movements and implement responses, the system inverts the approach by making the controller physically resemble the implement system. The controller's structure mirrors the boom-stick-work implement geometry, so movements translate directly without requiring cognitive processing of rate of change or angular position relationships.

Inventive Principle:
Principle #13The other way round (Inversion)

2Productivity

If traditional control levers are used, then multiple components can be controlled, but training time and operational complexity increase

Engineering Contradiction:
Improvemachine operational efficiencyVSAvoidoperator training time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

By creating a controller that is a physical copy or model of the implement system, the operator can intuitively understand system behavior through direct manipulation. This eliminates the need for extensive training to learn complex control relationships, as the controller's geometry and movement characteristics naturally teach the operator how the system responds.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The controller is designed to be self-explanatory through its physical structure. The arrangement of control axes and their mechanical linkages to the implement system allow the controller to communicate its function and behavior directly to the operator through tactile feedback and geometric relationships, without requiring external training or complex interfaces.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables intuitive, one-handed operation of the implement system, reducing training time and improving machine efficiency by providing tactile feedback to maintain precise control.

Implementation Method 1

a first gimbal rotatably coupled to the support. The control device also includes a second gimbal rotatably coupled to the first gimbal

Methodology Applied
Scientific EffectGimbal: Gimbal

Implementation Method 2

a linear actuator having a first end and a second end. The linear actuator is fixed to the second gimbal from the first end

Methodology Applied
Scientific EffectLinear actuator: Linear Motor

Data Source

PatentUS9809955B2Control device for an implement system
Publication Date: 2017.11.07 CATERPILLAR INC
  • US9809955B2 patent drawing
  • US9809955B2 patent drawing
  • US9809955B2 patent drawing

AI summary

A control device for an implement system of a machine is provided. The control device is mounted on a support. The control device includes a first gimbal rotatably coupled to the support. The control device also includes a second gimbal rotatably coupled to the first gimbal. The control device further includes a linear actuator having a first end and a second end. The linear actuator is fixed to the second gimbal from the first end. The control device further includes a handle attached to the linear actuator at the second end. The handle is configured to move in conjunction with rotational movements of the first gimbal and the second gimbal, and a linear movement of the linear actuator to control a movement of the implement system.