Gimbal Posture Detection with Dual Sensor Merging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional posture detecting devices for surveying and image acquiring instruments face limitations in responsiveness, accuracy, and range, particularly failing to detect tilt angles in all postures and requiring complex configurations for accurate three-dimensional data acquisition.

Innovation Solution

A posture detecting device with a gimbal mechanism, incorporating both high-accuracy and high-responsiveness tilt sensors, along with encoders and motors, allows for precise tilt detection across all postures. Additionally, a data acquiring device with optical axis deflecting units and a processing unit corrects three-dimensional data based on posture detection results, ensuring accurate measurements in various conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a tilt sensor is used to detect horizontal with high accuracy, then measurement precision is improved, but responsiveness deteriorates and several seconds are required until stable

Engineering Contradiction:
Improvehorizontal detection accuracyVSAvoidresponsiveness
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The patent combines a tilt sensor (for high accuracy) and an acceleration sensor (for high responsiveness) into a single posture detecting device. The control unit integrates data from both sensors, using the acceleration sensor for rapid response and the tilt sensor for precise horizontal detection, thereby resolving the contradiction between measurement precision and responsiveness.

Inventive Principle:
Principle #5Merging (Combining)

2Speed

If an acceleration sensor is used to detect tilting with high responsiveness, then speed is improved, but measurement precision deteriorates and detection accuracy does not satisfy surveying level

Engineering Contradiction:
ImproveresponsivenessVSAvoiddetection accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent combines a tilt sensor (for high accuracy) and an acceleration sensor (for high responsiveness) into a single posture detecting device. The control unit integrates data from both sensors, using the acceleration sensor for rapid response and the tilt sensor for precise horizontal detection, thereby resolving the contradiction between measurement precision and responsiveness.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If a conventional tilt detecting unit is used, then measurement precision is improved within a limited range, but adaptability deteriorates and cannot detect in all postures such as vertical or inverse

Engineering Contradiction:
Improvetilt detection accuracyVSAvoiddetection range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent employs a gimbal mechanism that allows the tilt detecting unit to dynamically adjust its orientation and maintain functionality across all postures including vertical, inverse, and intermediate positions. This dynamic mechanical structure enables the detection system to adapt to any orientation while preserving measurement precision through the encoder-based detection method.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If motors and encoders are added to achieve posture detection in all positions, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection rangeVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a gimbal mechanism that allows the tilt detecting unit to dynamically adjust its orientation and maintain functionality across all postures including vertical, inverse, and intermediate positions. This dynamic mechanical structure enables the detection system to adapt to any orientation while preserving measurement precision through the encoder-based detection method.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy, wide-range posture detection and three-dimensional data acquisition in all postures, even under dynamic conditions, improving responsiveness and accuracy without the need for complex leveling mechanisms.

Implementation Method 1

a first tilt sensor for detecting the horizontal with high accuracy

Methodology Applied
Scientific EffectTilt sensor detection: Accelerometer

Implementation Method 2

a second tilt sensor for detecting the tilting in a wider range and with a response at a higher speed than the first tilt sensor

Methodology Applied
Scientific EffectAcceleration sensing: Accelerometer

Implementation Method 3

encoders provided on each of the shafts

Methodology Applied
Scientific EffectEncoder detection:

Implementation Method 4

a first optical axis deflecting unit disposed on a projection optical axis of the distance measuring light for deflecting an optical axis of the distance measuring light at a deflection angle as required and in a direction as required

Methodology Applied
Scientific EffectOptical deflection: Reflection

Implementation Method 5

a photodetection element for receiving the reflected distance measuring light and for producing a photodetection signal

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Data Source

PatentEP3056857B1Posture detecting device and data acquiring device
Publication Date: 2019.09.25 TOPCON CORPORATION
  • EP3056857B1 patent drawingFigure 1
  • EP3056857B1 patent drawingFigure 2
  • EP3056857B1 patent drawingFigure 3

AI summary

The invention provides a posture detecting device, which comprises a tilt detecting unit as rotatably supported around two shafts perpendicular each other to an outer frame and for detecting a tilting from the horizontal, encoders provided on each of the shafts, motors provided so as to rotate each shaft, and a first arithmetic processing unit for driving/controlling the motor based on a detection result from the tilt detecting unit, wherein the first arithmetic processing unit drives the motors so that the tilt detecting unit detects the horizontal based on a signal from the tilt detecting unit when the outer frame is tilted and calculates a posture of the outer frame based on outputs of the encoders when the tilt detecting unit detects the horizontal.