Gimbaled Scanning Micro-Mirror Actuation

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Solution Overview

Problem

Current micro-electromechanical systems (MEMS) for micro-mirrors in scanning applications face challenges in achieving linear scan, low power consumption, and high scan angle due to mechanical coupling and interference between degrees of freedom, which affects image quality and efficiency.

Innovation Solution

A MEMS device utilizing a combination of electromagnetic and electrostatic actuators, where the electromagnetic actuator provides symmetrical forces for vertical rotation and the electrostatic actuator uses fringing fields for horizontal rotation, both created from the same silicon layer without electrical potential differences, eliminating mechanical coupling and allowing for high signal-to-noise frequency sensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a single gimbaled mirror is used for two-dimensional scanning, then the chip size is reduced and optical system is simplified, but mechanical coupling between degrees of freedom causes image blurring and reduces scan linearity

Engineering Contradiction:
Improvechip sizeVSAvoidscan linearity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent divides the actuation system into two independent actuators: a first actuator for controlling rotation about the first axis and a second actuator for controlling rotation about the second axis. This segmentation eliminates mechanical coupling between degrees of freedom, allowing each axis to be controlled independently without affecting the other, thereby maintaining scan linearity while using a single gimbaled mirror structure.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If conventional electrostatic actuators are used, then the device operates at low power, but residual actuation forces on the non-actuated degree of freedom cause image blurring

Engineering Contradiction:
Improvepower consumptionVSAvoidimage quality
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent employs asymmetric actuator designs where each actuator is specifically configured to exert force only in its intended degree of freedom. The first actuator generates actuation forces substantially only in the first degree of freedom, while the second actuator generates actuation forces substantially only in the second degree of freedom. This asymmetric force distribution eliminates residual actuation forces that would otherwise blur the image, while maintaining low power consumption through efficient electrostatic actuation.

Inventive Principle:
Principle #4Asymmetry

3Length of moving object

If electromagnetic actuators are used to increase scan angle, then the scan range is improved, but the device complexity and power consumption increase

Engineering Contradiction:
Improvescan angleVSAvoidactuator structure
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent utilizes electrostatic actuators with optimized geometric parameters and electrical field configurations to achieve large scan angles without requiring electromagnetic actuators. By changing the parameters of the electrostatic field (voltage, electrode geometry, gap distance), the system achieves increased scan range while maintaining simpler device structure and lower power consumption compared to electromagnetic alternatives.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables decoupling of degrees of freedom, reducing image blurring, achieving linear scans at low power consumption, and increasing the scan angle, thereby improving the quality and efficiency of micro-mirror-based displays.

Implementation Method 1

an electromagnetic actuator for actuating a first angular degree of freedom (DOF) of rotation about the vertical axis

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnetic Induction

Implementation Method 2

The electrostatic actuator uses electrostatic fringing fields, thereby creating an actuation force

Methodology Applied
Scientific EffectElectrostatic fringing fields: Electrostatics

Data Source

PatentUS8810879B2Gimbaled scanning micro-mirror apparatus
Publication Date: 2014.08.19 MARADIN
  • US8810879B2 patent drawing
  • US8810879B2 patent drawing
  • US8810879B2 patent drawing

AI summary

Provided is a Micro-Electro-Mechanical Systems (MEMS) device for actuating a gimbaled element, the device including a symmetric electromagnetic actuator for actuating one degree of freedom (DOF) and a symmetric electrostatic actuator for actuating the second degree of freedom.