Gimbaled Vehicle Sensor Damping in Seat Belt Retractor

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Solution Overview

Problem

Gimbaled vehicle sensors in seat belt retractors often result in nuisance locks due to excessive motion during vehicle deceleration or acceleration, leading to spurious engagements of the seat belt locking mechanism.

Innovation Solution

A seat belt retractor with a gimbaled vehicle sensor that incorporates a force generator, such as a spring steel engagement arm, to create a retarding torque on the gimbal, reducing its motion and the likelihood of nuisance locks by maintaining the basket's orientation and preventing spurious engagements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the gimbal is made freely rotatable to maintain vertical orientation during seat movement, then the basket maintains proper orientation, but the gimbal undergoes excessive motion during vehicle deceleration causing nuisance locks

Engineering Contradiction:
Improvebasket orientationVSAvoidnuisance locks
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

A dashpot is introduced as an intermediary damping element between the gimbal and housing. This dashpot provides controlled resistance to gimbal rotation, allowing the basket to maintain vertical orientation during normal seat movement while preventing excessive motion during vehicle deceleration that would cause nuisance locks

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The damping coefficient of the dashpot is specifically tuned to provide appropriate resistance across different motion conditions. By adjusting the dashpot parameters, the system achieves the optimal balance between allowing necessary gimbal rotation for orientation maintenance and restricting excessive motion that leads to spurious engagements

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the force generator applies strong damping force to reduce gimbal motion, then nuisance locks are reduced, but the gimbal motion is overly restricted affecting orientation maintenance

Engineering Contradiction:
Improvenuisance locksVSAvoidbasket orientation
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The dashpot parameters are precisely calibrated to provide velocity-dependent damping. This ensures that during normal seat movement the gimbal can rotate sufficiently to maintain vertical orientation, while during rapid deceleration events the damping force increases to prevent nuisance locks

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the occurrence of nuisance locks by damping the gimbal's motion relative to the housing, ensuring the seat belt retractor engages only during emergency conditions, thereby enhancing user comfort and reducing unnecessary seat belt activation.

Implementation Method 1

the force generator comprises a length of spring steel with an engagement end that is one of curved or flat

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

create a retarding torque on the axles or axle to slow or damp the motion of the gimbal relative to the housing

Methodology Applied
Scientific EffectTorque: Torque

Data Source

PatentEP3044042B1Retractor with gimbaled vehicle sensor
Publication Date: 2019.11.06 KEY SAFETY SYSTEMS INC
  • EP3044042B1 patent drawingFigure 1~3
  • EP3044042B1 patent drawingFigure 4
  • EP3044042B1 patent drawingFigure 5~14

AI summary

A seat belt retractor comprising a gimbaled vehicle sensor (100) having a gimbal (160) rotationally movable relative to a housing (120) fixed to a portion of the retractor, the retractor including a force generator (70) generating a radial force which upon movement of the gimbal creates a tangential torque to slow or damp the motion of the gimbal relative to the housing.