Gimbaled UAV Propulsion Units With Variable Pitch for Thrust Control

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Solution Overview

Problem

Unmanned aerial vehicles (UAVs) lack the ability to selectively control the direction and magnitude of thrust or lift while managing sound emissions, as existing propulsion units do not adjust gimbal angles or propeller blade shapes during operation.

Innovation Solution

The integration of linear actuators into propulsion units allows for independent adjustment of gimbal angles and blade pitch, along with variable motor speeds and blade shapes, enabling precise control over thrust direction and magnitude, as well as sound pressure levels and frequency spectrums.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If propulsion units use fixed gimbal angles and fixed propeller blade shapes, then the structure is simple and reliable, but the ability to control thrust direction and magnitude selectively is limited

Engineering Contradiction:
Improvecontrol over thrust direction and magnitudeVSAvoidpropulsion unit structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the gimbal angle adjustable rather than fixed. The propulsion unit incorporates a gimbal mechanism that allows the propeller shaft to rotate about a transverse axis, enabling dynamic adjustment of the thrust direction. This dynamic capability allows selective control of thrust direction and magnitude while maintaining operational flexibility.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If motor speed is varied within safe operating range, then thrust magnitude can be modified, but sound pressure levels and frequency spectrums cannot be independently controlled

Engineering Contradiction:
Improvesound emission controlVSAvoidpropulsion unit structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the propeller blade pitch angle adjustable during operation. A pitch control mechanism allows dynamic variation of the blade pitch angle, which independently affects the sound characteristics generated by the propeller. This enables selective control of sound pressure levels and frequency spectrums while maintaining thrust requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by varying the blade pitch angle as a controllable parameter. By adjusting the pitch angle of the propeller blades, the aerodynamic characteristics change, which directly influences the sound emissions. This parameter adjustment allows independent control of sound characteristics while maintaining thrust output.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If propulsion units cannot adjust gimbal angles or blade shapes, then manufacturing and operation are simpler, but maneuverability and fuel efficiency are reduced

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidpropulsion unit structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies dynamics by incorporating adjustable gimbal angles and variable blade pitch capabilities. The gimbal mechanism allows the propulsion unit to tilt in different directions, while the pitch control system adjusts blade angles dynamically. These dynamic adjustments enable precise control of thrust vectoring, significantly improving maneuverability and fuel efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables UAVs to generate specific forces and control sound emissions, improving maneuverability, fuel efficiency, and reducing noise pollution by dynamically adjusting propulsion unit parameters in real-time.

Implementation Method 1

The motors and propellers may be provided in propulsion units or modules that are physically joined to a frame or other structure of an unmanned aerial vehicle... The net effects of the operation of such propulsion units cause an unmanned aerial vehicle to travel in one or more directions and/or be held aloft thereby

Methodology Applied
Scientific EffectNewton's Third Law (Action-Reaction): Reaction (physics)

Implementation Method 2

Sound may be further generated in response to vibrations caused by fluid flow over one or more bodies. In essence, any movement of molecules, or contact between molecules, that causes a vibration may result in the emission of sound at a pressure level or intensity

Methodology Applied
Scientific EffectFluid flow induced vibration: Vibration

Data Source

PatentUS11091246B2Selectively thrusting propulsion units for aerial vehicles
Publication Date: 2021.08.17 AMAZON TECH INC
  • US11091246B2 patent drawing
  • US11091246B2 patent drawing
  • US11091246B2 patent drawing

AI summary

Aerial vehicles may include propulsion units having motors with drive shafts that may be aligned at a variety of orientations, propellers with variable pitch blades, and common operators for aligning the drive shafts at one or more orientations and for varying the pitch angles of the blades. The common operators may include plate elements to which a propeller hub is rotatably joined, and which may be supported by one or more linear actuators that may extend or retract to vary both the orientations of the drive shafts and the pitch angles of the blades. Operating the motors and propellers at varying speeds, gimbal angles or pitch angles enables the motors to generate forces in any number of directions and at any magnitudes. Attributes of the propulsion units may be selected in order to shape or control the noise generated thereby.