Gin Replicas via Individual VOC Addition

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Solution Overview

Problem

Traditional gin production methods are lengthy, costly, and prone to variability due to factors like climate and crop diseases, resulting in inconsistent products.

Innovation Solution

A method involving the individual addition of volatile organic compounds (VOCs) such as terpenes and esters to a gin replica, which includes water, grain neutral spirit, and glycerin, allowing for precise control over flavor and aroma, reducing variability, and enabling rapid, reproducible, and cost-effective production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional gin production methods (harvesting crops, fermenting, distilling, aging) are used, then the product has authentic traditional flavor, but the production is lengthy, costly, and inconsistent due to climate and crop variability

Engineering Contradiction:
Improveproduct consistencyVSAvoidproduction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent segments the complex traditional gin production process into individual volatile organic compound components (terpenes, esters, aldehydes, alcohols). Instead of producing gin through traditional multi-step processes (harvesting, fermenting, distilling, aging), the invention adds specific VOCs individually to neutral spirits, achieving consistent flavor profiles without the time-consuming traditional steps.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a replica of traditional gin by identifying and reproducing the key volatile organic compounds that give gin its characteristic flavor and aroma. Rather than relying on traditional production methods, the invention copies the essential chemical components (such as alpha-pinene, limonene, linalool for juniper flavor) and adds them directly to neutral spirits, achieving consistent reproduction of gin characteristics without crop variability.

Inventive Principle:
Principle #26Copying

2Ease of manufacture

If traditional gin production methods are used, then the product has authentic flavor, but the production is costly and prone to variability from crop diseases and contamination

Engineering Contradiction:
Improveproduction cost and complexityVSAvoidproduct consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent extracts the essential flavor and aroma components from traditional gin production by identifying and isolating specific volatile organic compounds (terpenes, esters, aldehydes, alcohols). Instead of using whole botanicals that require harvesting, processing, and are subject to crop variability, the invention takes out only the critical VOCs and adds them individually to neutral spirits, eliminating the risks associated with crop diseases and contamination while maintaining authentic gin flavor.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the production parameters from traditional agricultural processes (harvesting, fermenting, distilling) to a chemical composition-based approach. By specifying exact concentrations of individual VOCs (e.g., 0.001-0.1 wt% total added VOCs, with specific ranges for each compound), the invention achieves precise control over flavor and aroma, ensuring consistent product quality regardless of external environmental factors.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If individual VOCs are added to create gin replicas, then production is rapid and reproducible, but the product may lack the complexity of traditionally produced gin

Engineering Contradiction:
Improveproduction speedVSAvoidflavor complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent creates a composite flavor profile by combining multiple individual volatile organic compounds (terpenes, esters, aldehydes, alcohols) in specific proportions. Rather than using a single compound or simple mixture, the invention integrates 10-50 different VOCs that work together to reproduce the complex flavor and aroma characteristics of traditional gin, achieving both rapid production and flavor complexity.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250019629A1Gin replicas
Publication Date: 2025.01.16 AVA FOOD LABS INC
  • US20250019629A1 patent drawing

AI summary

Materials and methods for producing gin-like alcoholic beverages containing individual volatile components are provided herein.