Glass Atomizer with Segmented Tubes and Grooves

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Solution Overview

Problem

Conventional glass atomizers with cylindrical ceramic cores and spiral heating wires have low heating power, resulting in limited vapor production.

Innovation Solution

A glass atomizer design featuring an outer and inner glass tube configuration with a ceramic heating core, air inlet, and ventilation grooves, allowing for efficient e-liquid injection and vapor discharge, utilizing a ceramic heating core with a concave bowl shape and heating wire, and incorporating a silicone fixed part and insulation ring for improved vapor passage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a cylindrical ceramic core with spiral heating wire is used, then the structure is simple, but the heating power is low and vapor production is limited

Engineering Contradiction:
Improveheating powerVSAvoidstructure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The atomizer is divided into an outer glass tube and an inner glass tube, creating a segmented structure that allows vapor to be discharged through multiple pathways (between the tubes and through grooves on the inner tube), thereby increasing vapor production without requiring a more complex heating element

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds a spatial dimension to vapor discharge by creating a three-dimensional vapor passage system with the outer tube, inner tube, and grooves, allowing vapor to exit through multiple surfaces and directions rather than a single point, thus increasing overall vapor output

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If a cylindrical ceramic core with spiral heating wire is used, then the manufacturing process is simple, but vapor production is limited

Engineering Contradiction:
Improvevapor productionVSAvoidmanufacturing ease
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The inner glass tube features multiple grooves on its top end that act as porous-like discharge pathways, allowing vapor to escape through multiple small openings simultaneously, thereby increasing total vapor production while maintaining a relatively simple glass blowing manufacturing process

Inventive Principle:
Principle #31Porous materials

3Quantity of substance

If the atomizer uses a simple cylindrical structure, then the device is easy to operate, but vapor distribution is poor

Engineering Contradiction:
Improvevapor distributionVSAvoidoperation simplicity
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The vapor discharge system is segmented into multiple channels: the space between outer and inner tubes, and the grooves on the inner tube, which distributes vapor across multiple exit points for better vapor distribution while maintaining a straightforward draw-activated operation

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances vapor production and simplifies the vapor discharge process, ensuring efficient e-liquid injection and vapor inhalation through the atomizer, with improved air flow and vapor distribution.

Implementation Method 1

the ceramic heating core is in the shape of a concave bowl, and comprises a protruding edge, a bottom, and a heating wire disposed on the bottom

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the air enters the atomizer via the air inlet of the outer glass tube, flows through the air hole on the base and the recess on the silicone fixed part, drives the vapor produced by the ceramic heating core to pass through a space between the inner glass tube and the outer glass tube

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11825880B2Glass atomizer
Publication Date: 2023.11.28 ASPIRE NORTH AMERICA LLC
  • US11825880B2 patent drawing
  • US11825880B2 patent drawing
  • US11825880B2 patent drawing

AI summary

A glass atomizer includes a member for e-liquid injection and vapor discharge. The member for e-liquid injection and vapor discharge includes an outer glass tube and an inner glass tube disposed in the outer glass tube. The outer glass tube includes an air inlet. The inner glass tube includes a top end, and the outer edge of the top end includes a plurality of grooves. The top end is integrated with the inner wall of the outer glass tube.