Glass Block Cladding Light Extraction for High-Power Fiber Lasers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High-power optical systems, such as fiber lasers and amplifiers, face issues with unwanted cladding light causing overheating due to residual pump power and reduced spectral purity, which affects multiplexing and thermal management.

Innovation Solution

An optical fiber is embedded in a glass block with a refractive index greater than the cladding, surrounded by a fluid with a matching refractive index, and housed in a metal block with high thermal conductivity to efficiently extract and absorb unwanted cladding light, minimizing heat generation and absorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high power levels are employed in fiber lasers and optical amplifiers, then the optical output power is improved, but unwanted cladding light causes overheating and thermal management issues

Engineering Contradiction:
Improveoptical output powerVSAvoidtemperature at vulnerable points
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent extracts unwanted cladding light from the optical fiber by embedding it in a glass block with higher refractive index, causing total internal reflection at the cladding-glass interface. This removes the harmful cladding modes that would otherwise cause overheating, while preserving the core light transmission.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The glass block acts as an intermediary medium between the optical fiber and the external environment. By positioning the fiber within the glass block and utilizing the refractive index difference, the system mediates the extraction of cladding light without directly contacting the fiber, thereby preventing overheating while maintaining high power transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If cladding light is removed using conventional methods, then thermal management is improved, but spectral purity and multiplexing capability deteriorate

Engineering Contradiction:
Improvethermal fluxVSAvoidspectral purity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies local quality by creating different optical environments for the core and cladding modes. The glass block selectively interacts with cladding light through total internal reflection at the cladding-glass interface, while the core light remains unaffected. This localized differentiation allows thermal management improvement without compromising spectral purity.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If a glass block with higher refractive index is used to remove cladding light, then unwanted light extraction is improved, but device complexity increases

Engineering Contradiction:
Improveunwanted cladding lightVSAvoidstructural complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the light extraction function with a simple glass block structure, combining multiple functions (refractive index mismatch for light extraction, mechanical support, and thermal management) into a single component. This eliminates the need for complex cladding mode strippers or multiple separate elements, thereby reducing device complexity while effectively removing unwanted cladding light.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively removes unwanted cladding light, reducing thermal flux and preserving spectral purity, enabling operation in high-power systems up to the megawatt range with controlled temperature and efficient heat extraction.

Implementation Method 1

The glass block and the metal housing, in combination, remove unwanted cladding light

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a glass block with a refractive index that is greater than or equal to a refractive index of a fiber cladding

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a metal housing that is located external to the glass block

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP2778728B1Apparatus for removing unwanted light from high-power optical systems
Publication Date: 2020.07.01 OFS FITEL LLC
  • EP2778728B1 patent drawingFigure 1
  • EP2778728B1 patent drawingFigure 2A~2B

AI summary

The present disclosure is directed to removing unabsorbed cladding light in high-power optical systems. Some embodiments comprise a glass block with a refractive index that is greater than a refractive index of a fiber cladding, and a metal housing that is located external to the glass block. The glass block and the metal housing, in combination, removes excess light.