Glass-Ceramic Solid Electrolyte for Low-Expansion Microchip Batteries

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Solution Overview

Problem

All-solid-state batteries face challenges with low ionic conductivity and high interfacial resistance due to the use of liquid electrolytes, and oxide-based solid electrolytes in microchip form are prone to thermal expansion and breakage during manufacturing.

Innovation Solution

Development of a solid electrolyte system comprising Li, Si, B, Zr, and P, with specific mole fractions, forming a glass or glass ceramic structure that enhances ionic conductivity, reduces interfacial resistance, and suppresses thermal expansion, and further inclusion of additional components like Li, Al, or Cl to improve conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxide-based solid electrolyte is used in microchip-type all-solid-state battery, then ecofriendliness and product performance are improved, but thermal expansion and breakage occur during co-firing process

Engineering Contradiction:
Improveproduct performanceVSAvoidresistance to thermal expansion and breakage
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent modifies the chemical composition parameters of the oxide-based solid electrolyte by incorporating specific ratios of Li, Si, B, Zr, and P elements. This compositional parameter change optimizes the material properties to reduce thermal expansion coefficient and enhance mechanical strength, allowing the electrolyte to withstand the co-firing process without breakage while maintaining ecofriendliness and performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite oxide-based solid electrolyte material by combining multiple metal oxides (Li, Si, B, Zr, P) in specific proportions. This composite structure synergistically improves both the thermal stability (reducing thermal expansion) and mechanical strength, enabling the material to maintain integrity during high-temperature co-firing while preserving its ecofriendly characteristics and electrochemical performance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solid electrolyte system achieves high ionic conductivity, low interfacial resistance, and strong strength, enabling the manufacturing of multi-layered microchip-type all-solid-state batteries with improved performance and durability.

Implementation Method 1

the solid electrolyte has lower ionic conductivity than the liquid electrolyte and thus has a problem of interfacial resistance to ion movements between electrodes and electrolytes

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

the oxide-based solid electrolyte, which is generally-known, has an amorphous glass structure and thus may be thermally expanded or easily broken during a co-firing process for manufacturing the microchip-type all-solid-state battery

Methodology Applied
Scientific EffectThermal expansion suppression: Thermal Expansion

Data Source

PatentUS20240291023A1Solid electrolyte and all-solid-state battery including the same
Publication Date: 2024.08.29 SAMSUNG ELECTRO MECHANICS CO LTD
  • US20240291023A1 patent drawing
  • US20240291023A1 patent drawing
  • US20240291023A1 patent drawing

AI summary

The present disclosure relates to a solid electrolyte and an all-solid-state battery including the same. Specifically, provided are an oxide of a specific component system as a solid electrolyte (first solid electrolyte) and a solid electrolyte (second solid electrolyte) further including an oxide or salt of another component system as a second component while including the oxide of the specific component system as a first component.