Glass Container Gravity Shaping for Internal Conformation
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Solution Overview
Problem
Current glass container manufacturing methods face challenges in producing containers with non-homogeneous thickness and aesthetic visual appeal, particularly for narrow-necked containers, as they require costly and time-consuming adjustments and are not suitable for high manufacturing rates.
Innovation Solution
A method involving cooling a semi-finished glass container to a transient state where the external face is viscous and the internal face is fluid, allowing deformation under gravity, and maintaining the container in an inclined position to shape the internal face, facilitating a modification of its conformation without deforming the external face.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If a forming punch is used to deform the internal face, then aesthetic visual appearance is improved, but the method is not suitable for narrow-necked containers and device complexity increases
Solution Approach 1:
The patent replaces the mechanical forming punch system with a gravitational field-based shaping system. By inclining the container at a specific angle (30-60 degrees) during controlled cooling, gravity causes the glass material to flow and conform to the desired internal face shape without requiring physical contact or complex mechanical deformation tools, thereby enabling application to narrow-necked containers.
Solution Approach 2:
The patent introduces a temporal dimension to the shaping process by controlling the viscosity evolution of glass during cooling. The container is held at an inclined angle during a specific time window when the glass has intermediate viscosity - fluid enough to flow under gravity but viscous enough to maintain the external face shape. This time-temperature-viscosity control enables shape modification without mechanical contact.
2Shape
If a pressurized gas injection nozzle is used to deform the internal face, then aesthetic visual appearance is improved, but production costs and production time increase significantly
Solution Approach 1:
The patent employs a self-service approach where the glass material itself performs the shaping action through controlled gravitational flow. Instead of using external energy sources like pressurized gas, the system utilizes the glass's own weight and viscosity characteristics during cooling to achieve the desired internal face conformation, eliminating the need for additional energy-consuming equipment and simplifying the process.
Solution Approach 2:
The patent achieves shape modification by changing the physical parameters of the glass material - specifically controlling temperature and viscosity during cooling. By maintaining the container at an inclined angle during the critical cooling period when viscosity is intermediate, the glass naturally flows to create aesthetic internal patterns without requiring pressurized gas injection, thereby reducing production time and costs.
3Strength
If the glass is cooled to a solid frozen state, then structural integrity is improved, but the internal face cannot be deformed for aesthetic purposes
Solution Approach 1:
The patent performs the shaping action preliminarily during the cooling process, before the glass reaches its final solid frozen state. By inclining the container during the intermediate viscosity phase of cooling, the internal face is shaped while the material is still pliable. Once shaping is complete, the glass continues cooling to achieve full structural integrity, thus achieving both aesthetic conformation and strength.
Solution Approach 2:
The patent exploits the dynamic viscosity change of glass during cooling to enable shape modification. The container is held at an inclined angle during the specific time window when viscosity transitions from fluid to solid-like. This dynamic approach allows the glass to flow under gravity when needed, then lock into place as it cools further, achieving both aesthetic internal face conformation and structural integrity in sequence.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables the production of glass containers with unique internal shapes and aesthetic designs at a higher manufacturing rate, improving efficiency and reducing production costs, while maintaining the structural integrity of the external face.
Implementation Method 1
diseffect de la pesanteur
Implementation Method 2
l'état transitoire où la température du verre formant la face externe est telle que ledit verre formant la face externe est suffisamment visqueux
Data Source
Figure 1~3
Figure 4~6
AI summary
- Method for manufacturing a glass container and related implementation installation.- The invention relates to a method for manufacturing a glass container, comprising a step of forming molten glass to obtain a semi-finished container (4) comprising a shell (5) having internal (7) and external (8) faces, a cooling step, during which said semi-finished container is in a transient state in which the glass forming said external face is sufficiently viscous so that the latter does not deform under the effect of gravity, the glass forming said internal face being sufficiently fluid to allow the deformation of said internal face under the effect of gravity, said method comprising, while the semi-finished container is in said transient state, a shaping operation during which the semi-finished container is held, for a predetermined time, in a position inclined relative to its upright vertical position to modify the conformation of said internal face under the effect of gravity.- Process for manufacturing glass containers, related manufacturing installation.