Glass Core Capacitor Embedding With Recessed Alignment Platform

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Solution Overview

Problem

The challenge of embedding a deep trench capacitor within a glass core substrate is exacerbated by the thickness mismatch between the capacitor and the core, leading to misalignment, rotational shifting, and processing challenges due to the use of adhesives and encapsulants, which can result in misalignment and mechanical stress.

Innovation Solution

The solution involves creating a recessed surface or platform in the glass core to support the deep trench capacitor at a suitable height and alignment, using laser or wet etching to pattern platforms of varying heights and shapes, and incorporating a through glass via to enhance stability and signal routing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a deep trench capacitor is embedded in a glass core substrate, then the capacitance function is achieved, but thickness mismatch causes misalignment and mechanical stress

Engineering Contradiction:
Improvealignment precisionVSAvoidthickness mismatch
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

A recessed surface or platform is created in the glass core substrate before embedding the capacitor. This preliminary structural preparation compensates for the thickness mismatch between the capacitor and substrate, ensuring proper alignment and reducing mechanical stress during the embedding process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The glass core substrate is modified locally by creating a recessed surface or platform at the specific location where the capacitor will be embedded. This localized structural change allows the capacitor to be properly supported and aligned without affecting the overall substrate integrity

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If adhesives and encapsulants are used to embed the capacitor, then the capacitor is secured, but misalignment and mechanical stress occur

Engineering Contradiction:
Improvecapacitor securingVSAvoidalignment precision
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The recessed surface or platform is formed in advance within the glass core substrate, providing a pre-configured support structure that maintains capacitor alignment without relying solely on adhesives and encapsulants, thereby reducing misalignment and mechanical stress

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The recessed surface or platform acts as an intermediary structural element between the capacitor and the glass core substrate. It provides mechanical support and alignment reference, reducing the dependency on adhesives and encapsulants for positioning accuracy

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures precise alignment of the capacitor with the glass core, reducing misalignment and mechanical stress, thereby improving the electrical connection and overall capacitance of the IC package.

Implementation Method 1

using laser or wet etching to pattern platforms of varying heights and shapes

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

using laser or wet etching to pattern platforms of varying heights and shapes

Methodology Applied
Scientific EffectEtching:

Data Source

PatentUS20250218957A1Methods and apparatus to embed a semiconductor device in a glass core
Publication Date: 2025.07.03 INTEL CORP
  • US20250218957A1 patent drawing
  • US20250218957A1 patent drawing
  • US20250218957A1 patent drawing

AI summary

Systems, apparatus, articles of manufacture, and methods are disclosed to embed a semiconductor device in a glass core. An example apparatus comprises a package substrate comprising a glass core having a cavity in an outer surface of the glass core, the outer surface defining a first plane, and a semiconductor die attached to a surface of the cavity, the semiconductor die having contact pads on a surface of the semiconductor die, the contact pads arranged in a second plane, the second plane substantially coplanar with the first plane.