Glass-Core Wireless Interconnects for High-Frequency IC Packaging

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Solution Overview

Problem

Current integrated circuit packages face challenges in reducing size and increasing interconnect density due to limitations in wireless communication within the package substrates, particularly with existing epoxy-based materials that restrict mechanical support and signal integrity at high frequencies.

Innovation Solution

Incorporating glass cores with embedded antenna structures in the package substrates enables wireless interconnects, allowing for reduced routing constraints and increased bandwidth by utilizing radio frequency signals, thereby enhancing mechanical support and signal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If epoxy-based materials are used in package substrates, then ease of manufacture is improved, but signal integrity at high frequencies deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidsignal integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs composite materials by integrating glass cores with metal interconnect structures within the package substrate. The glass core provides low-loss dielectric properties for high-frequency signals, while metal interconnects provide high-conductivity pathways. This composite approach combines the advantages of different materials to simultaneously achieve good signal integrity at high frequencies and manufacturability through established glass substrate processing techniques.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If physical wiring is used for interconnects, then device complexity is reduced, but bandwidth and routing flexibility deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoidrouting flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent replaces traditional mechanical physical wiring with electromagnetic field-based wireless communication channels. By substituting physical conductors with electromagnetic wave propagation through the glass core, the system achieves greater routing flexibility and bandwidth without being constrained by physical wire layouts, while maintaining manageable device complexity through integrated antenna structures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If antenna structures are embedded in glass cores, then bandwidth is increased, but manufacturing precision requirements increase

Engineering Contradiction:
ImprovebandwidthVSAvoidmanufacturing precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent utilizes parameter changes by optimizing the dielectric constant and loss tangent of the glass core material to enhance bandwidth performance. By carefully selecting and controlling material parameters such as glass composition, density, and thermal properties, the system achieves high bandwidth while maintaining compatibility with standard manufacturing processes and tolerances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the size and complexity of the package, improves signal integrity, and increases bandwidth by eliminating the need for physical wiring, allowing for more efficient communication within and between IC packages.

Implementation Method 1

an antenna structure 228, 236, 304, 404, 522, 602 embedded in the glass core 130... the antenna structure 228, 236, 304, 404, 522, 602 to radiate signals wirelessly

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

means for reflecting the wireless signal, the means for reflecting within the means for radiating

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Data Source

PatentUS20240421465A1Wireless interconnects in integrated circuit package substrates with glass cores
Publication Date: 2024.12.19 INTEL CORP
  • US20240421465A1 patent drawing
  • US20240421465A1 patent drawing
  • US20240421465A1 patent drawing

AI summary

Wireless interconnects in integrated circuit package substrates with glass cores are disclosed. An example apparatus includes a semiconductor die. The example apparatus further includes a package substrate supporting the semiconductor die. The package substrate includes a glass core. The example apparatus also includes an antenna within the glass core.