Glass Refrigerator Door With Flush Display Assembly

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Solution Overview

Problem

Conventional refrigerator doors with display assemblies protruding from the front plate create an inconsistent external appearance and introduce foreign materials, leading to potential issues with moisture and dust permeation, making them difficult to clean and assemble.

Innovation Solution

A refrigerator door design featuring a single transparent front plate with a display accommodating portion that integrates the display portion seamlessly, using a stepwise seating surface and elastic ribs for secure positioning, and a method of manufacturing that simplifies assembly by using a single transparent plate for the front decoration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a display assembly is separately manufactured and installed on the front plate, then the display function is achieved, but the external appearance integrity is compromised and assembly complexity increases

Engineering Contradiction:
Improvedisplay functionVSAvoidassembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the display assembly with the front plate by integrating the display portion into a recessed area of the front plate, making them appear as a single unified component rather than separate parts that need to be assembled together

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The display portion is nested within a recessed area of the front plate, allowing it to be housed inside the front plate structure itself, creating a compact integrated design where one component is contained within another

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the display assembly protrudes from the front plate, then the display section is accessible, but foreign materials are introduced and cleaning becomes difficult

Engineering Contradiction:
Improvedisplay accessibilityVSAvoidforeign material contamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent converts the potential harm of protruding display assemblies (which create gaps for foreign material entry) into a benefit by using a recessed design that eliminates these gaps, turning the front plate structure into a protective barrier that prevents contamination while maintaining display accessibility

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If multiple components are used for the front decoration including separate display assembly and front plate, then the display function is achieved, but the number of parts increases and manufacturing efficiency decreases

Engineering Contradiction:
Improvedisplay functionalityVSAvoidmanufacturing efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent combines the front plate and display assembly into what appears to be a single integrated component, eliminating the need for separate manufacturing and assembly processes for multiple parts, thereby improving manufacturing efficiency

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8220204B2Refrigerator door and method of manufacture thereof
Publication Date: 2012.07.17 LG ELECTRONICS INC
  • US8220204B2 patent drawing
  • US8220204B2 patent drawing
  • US8220204B2 patent drawing

AI summary

The present invention relates to a refrigerator in which a front of a door is made of a glass plate and a display portion for showing and controlling a condition of the refrigerator is positioned on the rear of the glass plate not to protrude outward. The present invention comprises a door main body including: an outer door 50 defining a front of the door and having a display accommodating portion 54 defined by depression, a door liner 56 installed on the rear of the outer door 50, and upper, lower, left and right decorations for coupling them. In addition, the display accommodating portion 54 in the front of the door main body is mounted with a display portion 70 for showing and controlling a condition of the refrigerator. Also, a front glass plate 80 is installed on the front of the door main body and display portion 70. At this time, in order to stably arrange and secure the display portion 70 into the display accommodating portion 54, the display accommodating portion 54 may be stepwise formed, an elastic rib 262 may be provided, or a support plate 437 may be formed to extend. Further, in order to reduce the number of parts, the refrigerator door can be assembled by directly applying foam liquid to a front decoration 590 without the outer door 50.