Glass front door with embedded user interface

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Solution Overview

Problem

Conventional refrigeration appliances lack an aesthetically pleasing and energy-efficient solution for viewing internal contents without compromising insulation, which is essential for household and smaller commercial use, as they typically have opaque doors that are not suitable for displaying products or reducing energy consumption.

Innovation Solution

A refrigeration appliance with a door-in-door assembly featuring an inner door and an outer glass door that allows partial access and viewing of internal contents, incorporating a user interface on the outer glass door for controlling appliance functions, providing an aesthetically pleasing full glass appearance while maintaining insulation through a combination of inner and outer glass panes and capacitive user interface elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a glass door is used to allow viewing of internal contents, then the aesthetic appeal and product visibility are improved, but the insulation performance deteriorates

Engineering Contradiction:
Improvedoor transparencyVSAvoidthermal insulation
Core Design Contradiction:
ShapeVSLoss of energy

Solution Approach 1:

The patent implements a door-in-door assembly where an inner door is nested within an outer door. The inner door contains the viewing window while the outer door provides insulation. This nested structure allows the transparent inner door to be surrounded by the insulating outer door, thus maintaining both viewing capability and thermal insulation performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The door assembly is segmented into multiple functional components: an outer insulating door and an inner transparent door with viewing window. This segmentation allows each door to perform its specialized function - the outer door focuses on insulation while the inner door provides viewing and aesthetic appeal, resolving the contradiction between transparency and thermal performance.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If conventional opaque doors are used to maintain insulation, then energy efficiency is improved, but the ability to view internal contents deteriorates

Engineering Contradiction:
Improvethermal insulationVSAvoidvisibility of internal contents
Core Design Contradiction:
Loss of energyVSLoss of information

Solution Approach 1:

The inner transparent door is nested within the outer insulating door, creating a hierarchical structure where the inner door's transparency function is preserved while being protected and insulated by the outer door. This allows users to view contents through the inner door's window without compromising the overall insulation provided by the outer door.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If user controls are placed on the exterior of the door, then user accessibility is improved, but the aesthetic appearance deteriorates

Engineering Contradiction:
Improvecontrol accessibilityVSAvoiddoor aesthetic appearance
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The capacitive touch interface acts as an intermediary between the user and the control system. Users can interact with the controls by touching the outer door surface, which triggers control functions without requiring physical buttons or displays that would compromise the aesthetic appearance. The outer door itself becomes the interface medium.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Traditional mechanical buttons, switches, or physical displays are replaced with a capacitive touch interface that detects user input through electrical field changes. This substitution eliminates the need for visible mechanical controls on the door surface, maintaining aesthetic appeal while providing full control functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Shape

If a door-in-door assembly is implemented to provide viewing and insulation, then both aesthetic appeal and energy efficiency are improved, but the device complexity increases

Engineering Contradiction:
Improvedoor aesthetic appearanceVSAvoiddoor assembly structure
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The nested door-in-door configuration allows both aesthetic and insulation requirements to be met within a single integrated assembly. The inner door with viewing window is nested within the outer insulating door, creating a compact multi-functional structure that achieves dual benefits without requiring separate systems.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design minimizes energy consumption by reducing the time the appliance is open to ambient air, maintains a stable internal environment, and enhances the aesthetic appeal by allowing users to view contents without opening the door, while also providing user-specific control over temperature and lighting.

Implementation Method 1

capacitive user interface elements... activated via a user contacting specific areas of a front surface of the outer pane of glass

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11473835B2Glass front door with embedded user interface
Publication Date: 2022.10.18 ELECTROLUX CONSUMER PROD INC
  • US11473835B2 patent drawing
  • US11473835B2 patent drawing
  • US11473835B2 patent drawing

AI summary

A refrigeration appliance includes a cabinet defining a food storage compartment being at least partially closeable by a door-in-door assembly including an inner door sealing against the cabinet and an outer door sealing against the inner door. The inner door has an opening extending therethrough in communication with the compartment when the inner door is closed. The outer door includes a window extending therethrough being covered at an inner side by an inner pane of glass and at an outer side by an outer pane of glass covering a majority of a front of the outer door to provide the effect of a full glass door. A user interface (UI) is disposed in the outer door and is configured to control appliance features upon selective user contact with the outer pane. The door assembly includes a light element for illuminating at least one of the outer pane and the compartment.