Glass Light Guide Plate for LCD Backlight Dimming

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Solution Overview

Problem

Conventional liquid crystal display (LCD) backlight units (BLUs) face challenges with plastic light guide plates, such as thermal degradation, high moisture absorption, and mechanical instability, which hinder effective local dimming and image quality, particularly in large-sized displays.

Innovation Solution

The use of glass light guide plates with structured surfaces, featuring channels and peaks, to enhance one-dimensional local dimming by confining light within specific zones, thereby improving contrast and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If plastic light guide plates are used, then ease of manufacture is improved, but reliability deteriorates due to thermal degradation, moisture absorption, and mechanical instability

Engineering Contradiction:
Improveease of manufactureVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses glass as a light guide plate material instead of conventional plastic. Glass provides superior mechanical stability, thermal resistance, and moisture resistance while maintaining optical transparency. The glass light guide plate is structured with channels and peaks to enable light confinement and local dimming functionality, combining the reliability of glass with the functional requirements of LCD backlight units.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If plastic light guide plates are used, then ease of manufacture is improved, but mechanical stability deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidmechanical stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent substitutes glass for plastic in the light guide plate construction. Glass inherently possesses higher mechanical stability, dimensional stability, and resistance to deformation under thermal and moisture conditions. The glass light guide plate maintains its structural integrity and optical properties, providing stable performance in large-sized LCD displays.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If glass light guide plates with structured surfaces are used, then optical attenuation is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveoptical attenuationVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The glass light guide plate is structured with channels and peaks that segment the light propagation paths. These channels confine light to specific zones, enabling one-dimensional local dimming and reducing optical attenuation. The segmentation of the glass surface into functional regions (channels for light confinement, peaks for light extraction) achieves low optical attenuation while maintaining manufacturability through established glass processing techniques.

Inventive Principle:
Principle #1Segmentation

4Reliability

If glass light guide plates are used, then reliability is improved, but ease of manufacture deteriorates

Engineering Contradiction:
ImprovereliabilityVSAvoidease of manufacture
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs glass as the light guide plate material, leveraging its inherent reliability advantages including thermal stability, moisture resistance, and mechanical strength. While glass processing requires specialized equipment compared to plastic molding, the structured glass light guide plate can be manufactured using established techniques such as glass molding, precision machining, or etching, balancing manufacturing complexity with superior product reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The glass light guide plates provide superior mechanical stability, reduced optical attenuation, and improved reliability, enabling high dynamic range and energy savings while maintaining image quality, especially in large-sized displays.

Implementation Method 1

light guide plates comprising glass sheets with at least one structured glass surface... configured for one dimensional dimming... confining the light to a particular zone

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

guided within the LGP, and then directed outward, for example by scattering, toward the LCD panel

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS11287560B2Backlight unit with one dimensional dimming
Publication Date: 2022.03.29 CORNING INC
  • US11287560B2 patent drawing
  • US11287560B2 patent drawing
  • US11287560B2 patent drawing

AI summary

A backlight unit suitable for use as an illuminator for liquid crystal display devices. The backlight unit comprises a glass light guide plate with a glass sheet including a first glass surface comprising a plurality of channels separated by peaks and arranged periodically therein, and a plurality of light emitting diodes arranged in an array along at least one edge surface of the glass sheet.