Glass Panel Wire Exit Structure for Stable Terminal Connection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing glass panel units face issues with electric wires disconnecting due to external terminals being easily movable relative to the glass panel units, leading to disconnection of connecting portions.

Innovation Solution

A glass panel unit design that includes a first and second glass panel, a frame-shaped seal, and electric wires extended through connecting voids in the panels, ensuring the wires do not protrude and thus reducing the likelihood of disconnection by integrating them within the panel structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If electric wires are extended from the end surface of the glass panel unit, then external terminals can be connected, but the connecting portion becomes easily movable and disconnected

Engineering Contradiction:
Improveterminal connectionVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent transitions the wire exit position from the end surface (one-dimensional edge) to the side surface (two-dimensional face) of the glass panel unit. This dimensional change allows terminals to be connected on the side surface while the wire protrusion is minimized, reducing relative movement and disconnection risk while maintaining connectivity functionality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If electric wires protrude from the glass panel unit, then external connections are enabled, but the connecting portion is prone to disconnection due to easy relative movement

Engineering Contradiction:
Improveexternal connection capabilityVSAvoidconnecting portion stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies local quality by creating a specific protrusion structure at the wire exit point on the side surface. The protrusion is designed with specific dimensional characteristics (smaller than the terminal connection area) to provide localized support and reduce relative movement, while maintaining the overall connection capability

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12196034B2Glass panel unit
Publication Date: 2025.01.14 PANASONIC HOUSING SOLUTIONS CO LTD
  • US12196034B2 patent drawing
  • US12196034B2 patent drawing
  • US12196034B2 patent drawing

AI summary

Provided is a glass panel unit that reduces the chances of an electric wire extended being disconnected. A glass panel unit includes a first panel, a second panel, a seal, a connecting void, and an electric wire. The first panel includes a first glass pane. The second panel includes a second glass pane and is arranged to face the second glass pane. The seal has a frame shape and hermetically bonds respective peripheral edge portions of the first panel and the second panel to create an internal space between the first panel and the second panel. The connecting void is provided for a portion, other than a portion facing the internal space, of at least one of the first panel or the second panel. The electric wire is extended from the internal space to the connecting void by passing through the seal.