Glass Processing Table for Rotation-Free Loading of Oversized Plates
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Solution Overview
Problem
Existing glass processing machines face limitations in efficiently loading and processing glass plates with edges longer than 4.5 meters due to storage and transportation constraints, which require additional steps like rotating the glass plates, leading to inefficiencies and increased costs.
Innovation Solution
A glass processing table design that allows glass plates to be placed horizontally with their longest edge parallel to the processing bridge, featuring a mobile processing head and tilting arms for loading, enabling simultaneous loading and processing without the need for intermediate rotation steps.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If glass plates with edges longer than 4.5 meters are loaded vertically through the side of the table, then they can be loaded without rotation, but the loading system interferes with the mobile processing bridge guides and restricts line arrangement
Solution Approach 1:
The patent inverts the conventional loading approach by having the mobile processing bridge approach the glass plate from the end rather than having the glass plate approach from the side. This reversal eliminates the interference between loading arms and bridge guides, as the bridge now moves along the end of the table rather than alongside the loading mechanism.
Solution Approach 2:
The patent changes the dimensional approach by extending the table in the second direction (orthogonal to the bridge extension) to a length of more than 4.5 meters, allowing glass plates to be loaded through the end of the table rather than through the side. This dimensional change enables the bridge to approach from a different spatial dimension, avoiding interference with loading systems.
2Adaptability or versatility
If the table extends more than 4.5 meters in the second direction to accommodate long glass plates, then glass plates can be loaded without rotation, but the table length increases
Solution Approach 1:
The extended table design serves multiple functions: it accommodates glass plates longer than 4.5 meters, enables loading from the end without rotation, and provides sufficient space for the mobile processing bridge to operate. The bridge can extend along the end of the table while the processing head moves along the longitudinal axis, creating a versatile system that handles both the loading and processing functions efficiently.
3Ease of operation
If glass plates are loaded through the side of the table, then loading is straightforward, but additional rotation steps are needed and processing efficiency decreases
Solution Approach 1:
The patent inverts the conventional loading approach by having the mobile processing bridge approach the glass plate from the end rather than having the glass plate approach from the side. This reversal eliminates the interference between loading arms and bridge guides, as the bridge now moves along the end of the table rather than alongside the loading mechanism.
Solution Approach 2:
The patent enables continuous processing by allowing the mobile processing bridge to approach and work on the glass plate immediately after loading from the end, without requiring intermediate rotation steps. The processing head can begin work on the longitudinal axis while the bridge is positioned at the end, maintaining continuous productive action throughout the operation.
Data Source
Figure 1A
Figure 1B
Figure 2
AI summary
Table for processing glass plates comprising a first pair of opposed sides extending in a first direction; a second pair of opposed sides extending in a second direction orthogonal to the first direction; a surface for supporting a glass plate in horizontal position wherein, wherein the processing system comprises an upper bridge and a mobile processing head, where the mobile processing head is mounted on the upper bridge, wherein the upper bridge is arranged above the surface extending longitudinally in the second direction and wherein the mobile processing head is arranged to move along the upper bridge; wherein the second pair of opposed sides of the table extends a distance of more than 4.5 meters in the second direction such that a glass plates having an edge longer than 4.5 meters can be placed for being processed on the table with said edge extending in the first direction.