Vehicle Door Glass Run With Magnetic Light Shield Attachment

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Solution Overview

Problem

Existing glass runs for vehicle doors burden occupants with difficult and potentially unsafe engagement mechanisms for light shields, narrowing vehicle space and causing pressure, and require time-consuming installation.

Innovation Solution

A glass run with a vehicle inner cover lip featuring a magnet or ferromagnetic material for easy engagement with a light shield, allowing expansion of vehicle space and reducing engagement burden, while ensuring safety through magnetic attraction or secure fitting mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the engagement member and engagement hole are engaged to attach the light shield, then the light shield can be secured in place, but the vehicle inner space is narrowed and occupants feel pressure

Engineering Contradiction:
Improvelight shield attachment reliabilityVSAvoidvehicle inner space
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The engagement portion is repositioned from the vehicle inner side to the vehicle outer side of the glass run, changing the spatial dimension of engagement. This allows the light shield to be attached at a location that does not encroach on the vehicle inner space, thereby maintaining both attachment reliability and adequate interior volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the support member is pulled upward and engaged with the engagement member, then the light shield can be attached, but the operation becomes burdensome and time-consuming

Engineering Contradiction:
Improvelight shield attachment reliabilityVSAvoidengagement operation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The manual engagement mechanism requiring upward pulling and precise positioning is replaced with a magnetic field-based attachment system. The magnetic attraction force automatically guides and secures the light shield to the glass run, eliminating the need for burdensome manual manipulation while ensuring reliable attachment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If the engagement member is used for light shield attachment, then the light shield can be secured, but erroneous downward pulling may deform the engagement member or damage the engagement hole

Engineering Contradiction:
Improvelight shield attachment reliabilityVSAvoidengagement member deformation risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The mechanical engagement system susceptible to deformation from erroneous forces is replaced with a magnetic field-based attachment system. The magnetic force provides secure attachment while being inherently more resistant to damage from improper handling, as magnetic components can withstand multidirectional forces better than precision mechanical engagement features.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The glass run facilitates easy and safe attachment of light shields, expanding vehicle space, reducing engagement difficulty, and ensuring safety by using magnets or ferromagnetic materials for secure engagement.

Implementation Method 1

A vehicle inner cover lip is formed at a distal end of the vehicle inner side wall toward a vehicle inner side and toward a bottom wall, and the vehicle inner cover lip is formed with a shield engagement portion that is engaged with a light shield. The glass run facilitates easy and safe attachment of light shields, expanding vehicle space, reducing engagement difficulty, and ensuring safety by using magnets or ferromagnetic materials for secure engagement.

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS20250296410A1Glass run
Publication Date: 2025.09.25 TOYODA GOSEI CO LTD
  • US20250296410A1 patent drawing
  • US20250296410A1 patent drawing
  • US20250296410A1 patent drawing

AI summary

Provided is a glass run including a bottom wall, a vehicle inner side wall, and a vehicle outer side wall as a basic framework. The framework is attached to a door frame and has an opening that receives a door glass. The glass run includes a vehicle inner sealing lip and a vehicle outer sealing lip that sandwich and seal the vehicle inner and outer sides of the door glass. A vehicle inner cover lip is formed at the distal end of the vehicle inner side wall toward the vehicle inner side and toward a bottom wall, and the vehicle inner cover lip is formed with a shield engagement portion that is engaged with a light shield.