Glass Strip Heating Drawing U-Shaped Temperature Profile

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Solution Overview

Problem

Conventional methods for manufacturing thin glass strips through heating and drawing often result in uneven thickness and poor flatness, requiring additional polishing steps and increasing production time and costs.

Innovation Solution

A method involving heating drawing where the base material glass plate is heated to create a U-shaped temperature distribution across its width, balancing glass flow viscosity between the central and side portions, ensuring uniform thickness and excellent flatness in the glass strip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional heating drawing is used to manufacture thin glass strips, then production time is reduced, but the glass strip has uneven thickness and poor flatness

Engineering Contradiction:
Improveproduction timeVSAvoidthickness uniformity and flatness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating a non-uniform temperature distribution across the width of the glass plate during heating drawing. Specifically, the temperature is set to be lower at the central portion and higher at the side portions, creating localized temperature differences that compensate for the natural tendency of glass to flow more at the center. This localized temperature control achieves uniform thickness and excellent flatness while maintaining efficient production speed.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If grinding and polishing is used to improve flatness of glass plates, then surface flatness is improved, but production time and equipment cost increase significantly

Engineering Contradiction:
Improvesurface flatnessVSAvoidproduction time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by achieving the desired flatness and thickness uniformity during the heating drawing process itself, before the glass strip leaves the furnace. By carefully controlling the temperature distribution during drawing, the glass strip is formed with excellent flatness directly, eliminating the need for subsequent grinding and polishing operations. This preliminary formation of the final geometry saves significant production time and equipment costs.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If heating drawing is used to form thin glass strips, then manufacturing efficiency is improved, but the glass strip exhibits unfavorable flatness

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidflatness
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by modifying the temperature distribution parameter during heating drawing. Instead of using uniform temperature across the glass plate width, the patent establishes a specific temperature profile where the central portion is cooler and the side portions are warmer. This parameter change in temperature distribution fundamentally alters the glass flow characteristics, enabling both high manufacturing efficiency and excellent flatness in the resulting glass strip.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach compensates for differences in glass flow, achieving a glass strip with uniform thickness and improved flatness, reducing the need for additional polishing and lowering production costs.

Implementation Method 1

heating drawing for heating and softening a base material glass plate in a heating furnace

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the base material glass plate is heated in the heating drawing so that the base material glass plate has a U-shaped temperature distribution in a width direction

Methodology Applied
Scientific EffectTemperature distribution effect on viscosity: Temperature Gradient

Data Source

PatentUS8966940B2Process for producing glass bar
Publication Date: 2015.03.03 FURUKAWA ELECTRIC CO LTD
  • US8966940B2 patent drawing
  • US8966940B2 patent drawing
  • US8966940B2 patent drawing

AI summary

In a heating drawing, a base material glass plate is heated and softened in a heating furnace, and drawn to a desired thickness to form a glass strip. In the heating drawing, the base material glass plate is heated so that the base material glass plate has a U-shaped temperature distribution in a width direction. Such process can be realized through heating by a heating element which has a non-heating portion at a position opposite to a central portion of the base material glass plate in the width direction and a heating portion on both sides of the non-heating portion. Thus provided is a method of manufacturing a glass strip, the method includes heating and softening the base material glass plate, and drawing the base material glass plate to a desirable thickness to form a glass strip, and is capable of manufacturing a thin, rod-like glass strip with an excellent flatness.