Magnetic-Disk Glass Substrate Wavelength-Specific Roughness Control

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Solution Overview

Problem

The challenge is to improve the signal-to-noise ratio (SNR) of reproduced signals from magnetic disks with higher recording densities, where the surface roughness of the magnetic-disk glass substrate significantly affects the crystalline orientation dispersion of magnetic particles, leading to reduced recording density and SNR.

Innovation Solution

A magnetic-disk glass substrate with specific surface roughness characteristics, where the arithmetic mean roughness (Ra) for wavelength components of 10 to 50 nm is 0.15 nm or less, and more preferably 0.10 nm or less, is achieved through precise polishing and chemical strengthening processes, ensuring minimal crystalline orientation dispersion and enhanced SNR.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the surface roughness of the glass substrate is reduced to prevent collision with the magnetic head, then the substrate reliability is improved, but the crystalline orientation dispersion of magnetic particles increases, reducing recording density and SNR

Engineering Contradiction:
Improvesubstrate reliabilityVSAvoidcrystalline orientation dispersion
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies different surface roughness requirements to different wavelength components. Specifically, it controls the arithmetic mean roughness Ra for wavelength components of 10 to 50 nm to be 0.15 nm or less, while allowing other wavelength ranges to have different roughness characteristics. This localized control of surface quality at specific wavelength ranges resolves the contradiction by preventing magnetic head collision (requiring smooth surface) while maintaining crystalline orientation dispersion control (requiring specific roughness characteristics for magnetic particle alignment).

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the parameter specification from general surface roughness to wavelength-component-specific roughness. By introducing the wavelength range (10 to 50 nm) as a controlling parameter and setting Ra ≤ 0.15 nm for this specific range, the patent achieves both substrate reliability and controlled crystalline orientation dispersion. This parameter differentiation allows independent optimization of surface smoothness for collision prevention while maintaining magnetic particle orientation quality.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the recording density is increased by making the magnetic recording layer smaller, then the storage capacity is improved, but the surface roughness control becomes more difficult and SNR decreases

Engineering Contradiction:
Improvestorage capacityVSAvoidsurface roughness control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent focuses surface roughness control on the specific wavelength range of 10 to 50 nm, which is critical for magnetic particle orientation at high recording densities. By applying localized quality control to this wavelength range rather than uniformly across all wavelengths, the patent enables higher storage capacity while maintaining manufacturability and SNR performance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces wavelength-range-specific parameter control (Ra ≤ 0.15 nm for 10-50 nm wavelengths) to address the difficulties in surface roughness control at high recording densities. This parameter specification enables precise control of magnetic particle orientation even as recording density increases, thereby maintaining SNR while achieving higher storage capacity.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the magnetic head element portion projects farther to reduce the flying height, then the recording and reproducing accuracy is improved, but the risk of collision with the substrate increases

Engineering Contradiction:
Improverecording and reproducing accuracyVSAvoidcollision risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality control by specifying surface roughness requirements only for the wavelength range of 10 to 50 nm, which is sufficient to prevent magnetic head collision while allowing other surface characteristics to remain within acceptable ranges. This localized approach enables safer operation with projected magnetic head elements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the surface roughness parameter specification to target the critical wavelength range (10-50 nm) that affects collision risk. By setting Ra ≤ 0.15 nm for this specific wavelength range, the patent reduces collision probability while maintaining the accuracy benefits of reduced flying height through other means.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10497387B2Magnetic-disk substrate and magnetic disk
Publication Date: 2019.12.03 HOYA CORPORATION
  • US10497387B2 patent drawing
  • US10497387B2 patent drawing
  • US10497387B2 patent drawing

AI summary

A magnetic-disk glass substrate according to the present invention is a doughnut-shaped magnetic-disk glass substrate having a circular hole provided in the center, a pair of main surfaces, and an outer circumferential end surface and an inner circumferential end surface each including a side wall surface and a chamfered surface that is formed between each main surface and the side wall surface. A measurement point is provided on the outer circumferential end surface every 30 degrees in the circumferential direction with reference to a center of the glass substrate, and when a curvature radius of a shape of a portion between the side wall surface and the chamfered surface is determined at each measurement point, the difference in the curvature radius between neighboring measurement points is 0.01 mm or less.