Cutting Jig for Glenoid Bone Graft Curvature Matching

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Solution Overview

Problem

Current methods for glenoid augmentation in shoulder repair, such as the Latarjet procedure using a coracoid autograft, face challenges with imperfect fit and stability due to the mismatch in curvature and lack of accompanying soft tissue, leading to recurring instability and osteoarthritis.

Innovation Solution

A cutting jig and clamp system designed to prepare a distal radius bone graft with a graft-engaging surface that matches the curvature of the glenoid, along with modular inserts to ensure precise fitting and stability, and a method for preparing the graft using adjustable components to minimize cuts and ensure accurate alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a distal tibial allograft is used for glenoid augmentation, then articular cartilage and good radius of curvature matching in the superior/inferior direction are provided, but the graft is relatively large requiring many cuts and offers little radius of curvature in the medial/lateral direction

Engineering Contradiction:
Improveradius of curvature matchingVSAvoidnumber of cuts required
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The patent extracts only the necessary portion of the distal tibial allograft that matches the glenoid curvature requirements, removing excess bone material. The cutting jig enables selective removal of bone to achieve the precise shape needed for glenoid augmentation without requiring multiple complex cuts.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cutting jig is designed with pre-configured guides and stops that establish the correct cutting angles and depths before the actual bone removal begins. This preliminary setup ensures that subsequent cuts automatically achieve the desired curvature match with the glenoid, reducing the skill and time required during surgery.

Inventive Principle:
Principle #10Preliminary action

2Strength

If a coracoid autograft is used in the Latarjet procedure, then bone augmentation is provided, but imperfect fit and stability occur due to mismatch in curvature and lack of soft tissue

Engineering Contradiction:
Improvebone augmentationVSAvoidfit and stability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies local quality by preserving the specific curvature characteristics of the distal tibial allograft that match the glenoid's anatomical shape. The cutting jig enables selective shaping of specific regions of the graft to achieve precise local conformity with the glenoid surface, ensuring optimal fit and stability at the augmentation site.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cutting jig acts as an intermediary tool that translates the anatomical requirements of the glenoid into precise cutting parameters for the allograft. It mediates between the donor site geometry and the recipient site requirements, ensuring the graft achieves the correct shape for stable fixation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple cuts are made to shape the allograft, then fit precision is improved, but surgical time and complexity increase

Engineering Contradiction:
Improvefit precisionVSAvoidsurgical time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The cutting jig incorporates pre-established guides, stops, and angle references that are configured before surgery based on the patient's specific anatomy. This preliminary preparation allows the surgeon to make precise cuts with minimal adjustment during the procedure, achieving high fit precision while reducing surgical time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cutting jig is designed as a multi-functional device that can perform multiple cutting operations with a single setup. It integrates various guiding features that enable different types of cuts (transverse, oblique, angled) to be made systematically, reducing the need for multiple separate tools and setup procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240197498A1Devices for Preparation of a Bone Graft and Methods of Use Thereof
Publication Date: 2024.06.20 STRYKER CORP
  • US20240197498A1 patent drawing
  • US20240197498A1 patent drawing
  • US20240197498A1 patent drawing

AI summary

In an aspect, a clamp system is provided including a clamp and a base, the base including a graft-engaging block including a graft-engaging surface engaging a first surface of the graft, and the clamp contacts the graft while at least a portion of the graft opposite the first surface is removed. In another aspect, a method of preparing a distal radius bone graft is provided including positioning the distal radius bone graft into a clamp such that at least part of a proximal portion and at least another portion of the bone graft are accessible, performing a depth cut on the proximal portion of the graft to form a prepared proximal face, and performing a width cut on the another portion to form a prepared face.