Gliding Arc Discharge Methane Cracking for CO2-Free Hydrogen

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Solution Overview

Problem

Current methods for producing hydrogen, such as steam methane reforming, result in significant CO2 emissions, and alternative methods like green hydrogen production using water electrolysis are costly. There is a need for an affordable method to produce hydrogen with minimal CO2 production and high energy efficiency.

Innovation Solution

A gliding arc discharge (GAD) device is used to convert methane into hydrogen and carbon nanomaterials at low temperatures without carbon dioxide emission, utilizing a GAD device with diverging electrodes and a pulsed power supply to generate non-thermal plasma for methane cracking, eliminating the need for external heating and catalysts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If steam methane reforming is used to produce hydrogen, then hydrogen production efficiency is improved, but CO2 emissions increase significantly

Engineering Contradiction:
Improvehydrogen production efficiencyVSAvoidCO2 emissions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the fundamental reaction parameters by using plasma chemistry instead of thermal catalysis. The plasma process operates at lower temperatures with different reaction pathways that selectively produce hydrogen without CO2, fundamentally altering the reaction conditions to eliminate the harmful byproduct while maintaining productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the thermal-mechanical steam reforming process with a plasma-based chemical process. Instead of using high-temperature thermal energy and catalysts, the system uses plasma discharge to directly crack methane and reform it with water vapor, substituting the mechanical/thermal system with a plasma field-based system that achieves the same hydrogen production without CO2 emissions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-generated harmful factors

If water electrolysis is used to produce green hydrogen, then CO2 emissions are reduced, but production cost increases

Engineering Contradiction:
ImproveCO2 emissionsVSAvoidenergy cost
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The invention changes the energy input parameters from electrical electrolysis to plasma discharge. The plasma process uses controlled electrical energy to create reactive species that drive methane cracking and water-gas shift reactions, achieving hydrogen production with lower overall energy consumption compared to electrolysis while maintaining zero CO2 emissions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces plasma as an intermediary that enables methane conversion without requiring the high energy input of electrolysis. The plasma field acts as a mediator that activates methane and water vapor molecules through electron collisions and radical formation, providing a lower-energy pathway to hydrogen production compared to direct water electrolysis

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If high temperature is used for methane conversion, then conversion efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improvemethane conversion efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention replaces thermal energy input with plasma energy input. Instead of heating the entire reaction mixture to high temperatures, the plasma process uses localized electron energy to activate methane molecules directly, achieving high conversion efficiency without the bulk heating energy consumption associated with thermal processes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The plasma discharge operates in periodic pulses, creating bursts of reactive species that drive methane conversion. This periodic action allows for efficient energy utilization where energy is input in controlled intervals, maximizing conversion during active discharge periods while minimizing energy consumption during non-discharge periods

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves high hydrogen selectivity and energy efficiency, reducing energy costs and greenhouse gas emissions, while producing valuable carbon nanomaterials like graphene and carbon nanotubes, offering a flexible and cost-effective alternative to traditional hydrogen production methods.

Implementation Method 1

A gliding arc discharge (GAD) device is used to convert methane into hydrogen and carbon nanomaterials at low temperatures

Methodology Applied
Scientific EffectGliding arc discharge: Electric Arc

Implementation Method 2

utilizing a GAD device with diverging electrodes and a pulsed power supply to generate non-thermal plasma for methane cracking

Methodology Applied
Scientific EffectNon-thermal plasma: Plasma

Data Source

PatentUS20240417249A1Apparatus and method
Publication Date: 2024.12.19 UNIV OF LIVERPOOL
  • US20240417249A1 patent drawing
  • US20240417249A1 patent drawing
  • US20240417249A1 patent drawing

AI summary

An apparatus for forming CO2-free hydrogen and carbon nanomaterials from methane is described. The apparatus comprises: a gliding arc discharge, GAD, device arranged to generate a plasma; and a passageway including an inlet for the methane and an outlet for the hydrogen and carbon and/or carbon nanomaterials, wherein the passageway extends, at least in part, through the GAD device wherein, in use, the methane is reacted in the generated plasma at temperatures of at most 400° C. and atmospheric pressure, thereby forming the hydrogen from at least some of the methane. A method is also described.