Beta-1,3-Glucan Esterification via Acid Catalyst

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods for producing β-1,3-glucan derivatives require large amounts of organic solvents and result in significant carbon dioxide emissions, posing an environmental burden.

Innovation Solution

A production method involving an esterification reaction of β-1,3-glucan at temperatures between 40°C to 120°C in the presence of an acid catalyst, which reduces the need for organic solvents and minimizes carbon dioxide emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional esterification reaction using acid chloride and basic compound solvent is performed, then β-1,3-glucan derivative can be synthesized, but large amount of organic solvent is required in purifying process and carbon dioxide is discharged

Engineering Contradiction:
Improvesynthesis of β-1,3-glucan derivativeVSAvoidcarbon dioxide emission and organic solvent waste
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the reaction parameters by using acid anhydride instead of acid chloride and performing the reaction in a solvent-free or reduced-solvent condition. This parameter change eliminates the need for large amounts of basic compound solvents and reduces carbon dioxide emissions while still achieving effective synthesis of β-1,3-glucan derivative

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention extracts or removes the harmful components from the conventional process by eliminating acid chloride and basic compound solvents. The purifying process requires minimal or no organic solvent, thereby removing the source of carbon dioxide emissions and organic solvent waste associated with conventional methods

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If large amount of basic compound and acid chloride are used in esterification reaction, then esterification can proceed effectively, but number of kinds and amount of compounds increase leading to large carbon dioxide discharge

Engineering Contradiction:
Improveesterification reaction efficiencyVSAvoidamount of compounds used
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The invention uses acid anhydride as a disposable esterifying agent that reacts efficiently without requiring large amounts of additional compounds. The acid anhydride decomposes to form the desired ester product with minimal byproducts, reducing the total quantity of substances needed compared to conventional acid chloride methods

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By changing the esterifying agent from acid chloride to acid anhydride and adjusting reaction conditions, the invention achieves effective esterification with fewer and smaller amounts of compounds, thereby reducing carbon dioxide emissions while maintaining productivity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively produces β-1,3-glucan derivatives while significantly reducing environmental impact by minimizing solvent use and carbon dioxide emissions.

Implementation Method 1

performing an esterification reaction of β-1,3-glucan at a temperature of 40° C. to 120° C. in the presence of an acid catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20250115682A1Production method for ß-1,3-glucan derivative
Publication Date: 2025.04.10 NITTO DENKO CORP
  • US20250115682A1 patent drawing
  • US20250115682A1 patent drawing

AI summary

The present invention provides a production method for a β-1,3-glucan derivative, which is suitable for reducing a load on the environment. A production method for a β-1,3-glucan derivative according to present invention includes performing an esterification reaction of β-1,3-glucan at a temperature of 40° C. to 120° C. in the presence of an acid catalyst. In the production method for a β-1,3-glucan derivative, for example, the esterification reaction is performed by bringing the β-1,3-glucan into contact with acid anhydride.