Glucose Sensor Calibration Using EIS and Electrode Fusion

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Solution Overview

Problem

Current continuous glucose monitoring systems require stabilization times of several hours before providing accurate readings, necessitate frequent finger stick calibrations, and lack effective sensor diagnostics and electrode redundancy management, leading to inconvenient and unreliable glucose level measurements.

Innovation Solution

A calibration-free glucose sensor system utilizing Electrochemical Impedance Spectroscopy (EIS) and unscented Kalman filtering to stabilize sensors quickly, perform real-time diagnostics, and manage multiple electrodes for accurate glucose readings without external calibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional continuous glucose sensors are used, then glucose monitoring is possible, but stabilization time is several hours which is inconvenient

Engineering Contradiction:
Improvesensor stabilization timeVSAvoidtime delay before accurate readings
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary electrode impedance measurement and calibration factor calculation during the stabilization period. By proactively measuring impedance characteristics and computing calibration factors before accurate glucose readings are available, the system prepares necessary calibration data in advance, enabling faster transition to accurate monitoring without requiring several hours of stabilization time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces electrode impedance measurement as an intermediary parameter to bridge the gap between sensor insertion and accurate glucose reading. By measuring impedance characteristics and using them to calculate calibration factors, the system creates an intermediate calibration mechanism that enables reliable glucose monitoring sooner than traditional methods requiring several hours of stabilization.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If frequent finger stick calibrations are performed, then measurement accuracy is maintained, but user convenience deteriorates

Engineering Contradiction:
Improveglucose measurement accuracyVSAvoidfrequency of finger stick calibrations
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs self-calibration by automatically measuring electrode impedance characteristics and calculating calibration factors without requiring user intervention. The sensor monitors its own performance and adjusts calibration parameters autonomously, eliminating the need for frequent manual finger stick calibrations while maintaining measurement accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors electrode impedance and uses this feedback to dynamically adjust calibration factors. By implementing closed-loop feedback where impedance measurements continuously inform calibration updates, the system maintains accurate glucose readings without requiring frequent manual calibration interventions from users.

Inventive Principle:
Principle #23Feedback

3Reliability

If single electrode sensing is used, then device complexity is low, but measurement reliability is insufficient

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidnumber of electrodes
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the sensing function across multiple independent electrodes, with each electrode contributing to the overall measurement. By segmenting the sensing task among multiple electrodes and using impedance spectroscopy to characterize each one, the system improves measurement reliability through redundancy while managing complexity through standardized measurement protocols.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the measurement parameter from simple current measurement to electrochemical impedance spectroscopy across multiple frequencies. By measuring impedance across a spectrum of frequencies and using this rich parameter set to characterize electrode behavior, the system achieves more reliable measurements from multiple electrodes without proportionally increasing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid stabilization, reduces the need for finger sticks, and provides reliable, continuous glucose monitoring by fusing multiple electrode readings for improved accuracy and reliability.

Implementation Method 1

sensor for producing signals indicative of a characteristic of a user... electrochemical glucose sensors have been developed for use in obtaining an indication of blood glucose levels

Methodology Applied
Scientific EffectElectrochemical sensor: Electrochemiluminescence

Implementation Method 2

performing, by the microcontroller, an Electrochemical Impedance Spectroscopy (EIS) procedure to generate EIS-related data for the working electrode

Methodology Applied
Scientific EffectElectrochemical Impedance Spectroscopy: Electrical Impedance Tomography

Data Source

PatentUS20250344973A1Optional sensor calibration in continuous glucose monitoring
Publication Date: 2025.11.13 MEDTRONIC MINIMED INC
  • US20250344973A1 patent drawing
  • US20250344973A1 patent drawing
  • US20250344973A1 patent drawing

AI summary

A method for optional external calibration of a calibration-free glucose sensor uses values of measured working electrode current (Isig) and EIS data to calculate a final sensor glucose (SG) value. Counter electrode voltage (Vcntr) may also be used as an input. Raw Isig and Vcntr values may be preprocessed, and low-pass filtering, averaging, and/or feature generation may be applied. SG values may be generated using one or more models for predicting SG calculations. When an external blood glucose (BG) value is available, the BG value may also be used in calculating the SG values. A SG variance estimate may be calculated for each predicted SG value and modulated, with the modulated SG values then fused to generate a fused SG. A Kalman filter, as well as error detection logic, may be applied to the fused SG value to obtain a final SG, which is then displayed to the user.