Adaptive Glucose Sensor Initialization for Faster Equilibration

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Solution Overview

Problem

Existing glucose sensors use a fixed initialization sequence that does not account for manufacturing variations and environmental conditions, leading to performance variability and reduced longevity, with inaccurate readings during the stabilization period.

Innovation Solution

Adjust the initialization sequence of glucose sensors based on parameters related to manufacturing and environmental conditions, such as platinum surface area ratio, glucose oxidase activity, and interstitial fluid glucose levels, to optimize sensor equilibration and stabilize current flow more quickly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed initialization sequence is used for all glucose sensors, then the device complexity is reduced and ease of manufacture is improved, but performance variability increases and reliability deteriorates due to manufacturing variations

Engineering Contradiction:
Improveease of manufactureVSAvoidperformance variability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent adjusts initialization parameters (voltage levels, pulse durations, timing intervals) based on manufacturing parameters (platinum surface area ratio, glucose oxidase activity) to optimize sensor performance. This resolves the contradiction by allowing parameter customization that maintains reliability while accounting for manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The initialization sequence is made dynamic and adjustable rather than fixed. The system can modify initialization parameters based on measured manufacturing variations and environmental conditions, transforming a static process into an adaptive one that maintains performance across different sensor units.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a fixed initialization sequence is used for all glucose sensors, then the device complexity is reduced, but the initialization time increases due to lack of optimization for individual sensors

Engineering Contradiction:
Improvedevice complexityVSAvoidinitialization time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

By adjusting initialization parameters based on manufacturing data, the system optimizes equilibration speed for each sensor type, reducing initialization time without requiring complex real-time adaptation mechanisms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Manufacturing parameters are measured and stored in advance, allowing the initialization sequence to be pre-optimized for each sensor batch or unit. This preliminary characterization enables faster initialization without adding complexity during the actual initialization process.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If a fixed initialization sequence is used, then ease of operation is improved, but accuracy deteriorates during the stabilization period due to environmental conditions

Engineering Contradiction:
Improveease of operationVSAvoidreading accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

Initialization parameters are adjusted based on environmental conditions (temperature, pH, glucose concentration) to optimize equilibration speed and accuracy. This maintains ease of operation while improving measurement precision during the critical stabilization period.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system measures environmental conditions and manufacturing parameters, then uses this feedback to adjust initialization parameters. This closed-loop approach ensures accurate readings while maintaining simple operation for the end user.

Inventive Principle:
Principle #23Feedback

4Reliability

If the initialization sequence is extended to account for manufacturing variations, then reliability is improved, but the loss of time increases due to longer equilibration periods

Engineering Contradiction:
Improveperformance consistencyVSAvoidinitialization duration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Rather than extending initialization time, the system changes initialization parameters (voltage, pulse structure) to achieve faster equilibration while maintaining performance consistency across different manufacturing variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The initialization sequence adapts its duration and parameters based on sensor characteristics, allowing some sensors to complete initialization faster while others take longer, optimizing the overall process without compromising reliability.

Inventive Principle:
Principle #15Dynamics

5Device complexity

If manufacturing variations are not accounted for, then device complexity is reduced, but productivity decreases due to slower overall initialization across sensor batches

Engineering Contradiction:
Improveinitialization system complexityVSAvoidinitialization throughput
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

By adjusting initialization parameters based on manufacturing data, the system optimizes equilibration speed for each sensor type, increasing overall batch throughput without requiring complex individualized initialization routines.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system uses universal initialization procedures for groups of sensors with similar manufacturing characteristics, achieving high throughput while accounting for variations through parameter adjustment rather than individual customization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the time to accurate glucose readings, improves sensor longevity, and enhances user satisfaction by ensuring quicker and more reliable glucose monitoring.

Implementation Method 1

the electrical current (iSig) flowing through the sensing (e.g., working) electrode of a glucose sensor is indicative of the blood glucose level in the patient's interstitial fluid

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the current (iSig) behavior of the glucose sensor is not stable until the chemistry stack has reached equilibrium

Methodology Applied
Scientific EffectElectrochemical equilibrium:

Data Source

PatentUS12490920B2Adjustable glucose sensor initialization sequences
Publication Date: 2025.12.09 MEDTRONIC MINIMED INC
  • US12490920B2 patent drawing
  • US12490920B2 patent drawing
  • US12490920B2 patent drawing

AI summary

An example method for initializing a glucose sensor includes executing an initialization sequence for the glucose sensor, wherein the initialization sequence is based on one or more of parameters related to manufacturing the glucose sensor or environmental conditions of the glucose sensor that are present in vivo, and reporting glucose levels in a patient after the initialization sequence.