Implantable Glucose Sensor Oxygen Storage and Self-Calibration

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Solution Overview

Problem

Current implantable glucose sensors face challenges such as oxygen limitation, interference from endogenous species, and sensor drift due to tissue responses, leading to reduced sensitivity and stability, which hinders accurate long-term glucose monitoring for diabetes management.

Innovation Solution

The development of an implantable glucose sensor with a working electrode configuration that includes an electrically conducting membrane, an enzyme layer, a semi-permeable membrane, and hydrogel layers for oxygen storage and tissue response modification, utilizing periodic biased amperometry for internal calibration and interference management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If implantable glucose sensors use Clark-type electrochemical detection with glucose oxidase, then glucose measurement capability is achieved, but oxygen limitation occurs leading to reduced sensitivity at high glucose concentrations

Engineering Contradiction:
Improveglucose measurement sensitivityVSAvoidoxygen consumption
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent changes the electrochemical detection mechanism from amperometric (oxygen-dependent) to potentiometric (oxygen-independent). By using a platinum electrode to detect glucose directly through electrochemical oxidation without requiring oxygen as a substrate, the sensor eliminates oxygen limitation while maintaining glucose measurement capability across all concentration ranges.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the biological enzyme-catalyzed oxidation mechanism (which requires oxygen) with a direct electrochemical oxidation mechanism at a platinum electrode. This substitution eliminates the need for oxygen as a reactant, thereby resolving the oxygen limitation problem while maintaining sensitivity for glucose detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If implantable sensors are used to continuously monitor glucose, then real-time glucose control is enabled, but tissue injury and inflammation occur leading to sensor failure

Engineering Contradiction:
Improvecontinuous monitoring capabilityVSAvoidtissue injury and inflammation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a flexible polymer coating (such as polyurethane or silicone) that covers the sensor elements and provides a biocompatible interface with surrounding tissue. This thin film barrier reduces direct tissue injury and inflammation while allowing the sensor to function continuously. The flexible nature of the coating accommodates tissue movement and swelling without compromising sensor performance.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent introduces a polymer coating as an intermediary layer between the sensor elements and the tissue environment. This intermediary layer serves as a protective barrier that minimizes tissue injury and inflammation while still allowing necessary mass and charge transport to the sensor elements, thereby enabling long-term continuous monitoring.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If sensor elements are implanted to measure glucose, then glucose monitoring is achieved, but sensor drift occurs due to fibrosis and protein fouling

Engineering Contradiction:
Improveglucose level accuracyVSAvoidsensor response stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent uses a flexible polymer coating that acts as a protective barrier against fibrosis and protein fouling. The coating's properties are designed to resist protein adsorption and cellular infiltration while maintaining sensor sensitivity. This protective layer stabilizes the sensor interface with tissue, preventing the drift that would otherwise occur due to biological responses to the implanted sensor.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The polymer coating serves as an intermediary that mediates between the sensor elements and the biological environment. It provides a stable interface that resists fibrosis and protein fouling, thereby maintaining measurement precision and response stability over time. The intermediary layer prevents direct contact between sensor elements and reactive biological substances while allowing necessary signal transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Measurement precision

If external calibration is performed frequently to maintain sensor accuracy, then measurement precision is maintained, but device complexity and user burden increase

Engineering Contradiction:
Improveglucose measurement accuracyVSAvoidcalibration procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements self-calibration functionality where the sensor automatically compensates for drift and maintains accuracy without requiring external intervention. The system uses internal reference mechanisms and algorithmic correction based on sensor response patterns to maintain calibration, thereby eliminating the need for frequent manual external calibration procedures and reducing user burden.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs feedback mechanisms where the sensor continuously monitors its own performance and automatically adjusts for drift. By comparing real-time sensor responses against expected values and using algorithmic correction, the system maintains measurement precision without requiring external calibration. This closed-loop feedback system eliminates the complexity of manual calibration procedures.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances sensor sensitivity, linearity, and stability by addressing oxygen limitations and tissue responses, enabling reliable long-term glucose monitoring and reducing the need for frequent external calibrations.

Implementation Method 1

a first layer of a first hydrogel in operative communication with the working electrode; the first layer of the first hydrogel being operative to store oxygen

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

an enzyme layer; the enzyme layer being in operative communication with the working electrode

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 3

based on GOx-catalyzed oxidation of glucose with O2

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

H2O2 is electrochemically oxidized according to reaction (2), and the current produced is related to the concentration of glucose in the system

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 5

a semi-permeable membrane; the semi-permeable membrane being in operative communication with the working electrode

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentUS10294507B2Glucose sensors and methods of manufacture thereof
Publication Date: 2019.05.21 UNIV OF CONNECTICUT
  • US10294507B2 patent drawing
  • US10294507B2 patent drawing
  • US10294507B2 patent drawing

AI summary

Disclosed herein is a device that functions as a glucose sensor. The device has a reference electrode; a counter electrode, a working electrode; an electrically conducting membrane; an enzyme layer; a semi-permeable membrane; a first layer of a first hydrogel in operative communication with the working electrode; the first layer of the first hydrogel being operative to store oxygen; wherein the amount of stored oxygen is proportional to the number of freeze-thaw cycles that the hydrogel is subjected to; and a second layer of the second hydrogel. Disclosed too is a method that comprises using periodically biased amperometry towards interrogation of implantable glucose sensors to improve both sensor's sensitivity and linearity while at the same time enable internal calibration against sensor drifts that originate from changes in either electrode activity or membrane permeability as a result of fouling, calcification and/or fibrosis.