Glycerol Conversion to Formic Acid via Vanadium Catalyst

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Solution Overview

Problem

Current methods for producing hydrogen from biomass, such as aqueous phase reforming of glycerol, face challenges in achieving high selectivity and efficiency due to high reaction temperatures and catalyst deactivation, while also being limited to diluted solutions, making it difficult to integrate biodiesel production into a renewable fuel concept effectively.

Innovation Solution

The method involves converting glycerol to formic acid using vanadium-substituted phosphomolybdic acid catalysts and molecular oxygen at relatively low temperatures, allowing for high-concentration glycerol solutions and achieving high selectivity and yield of formic acid, which can then be selectively converted to hydrogen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If aqueous phase reforming is used to produce hydrogen from glycerol, then hydrogen production is achieved, but the process requires high reaction temperatures and suffers from catalyst deactivation

Engineering Contradiction:
Improvereaction temperatureVSAvoidcatalyst deactivation
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the reaction pathway from aqueous phase reforming to oxidative conversion, operating at lower temperatures (423-523 K) compared to conventional reforming methods. This parameter change in reaction conditions and mechanism resolves the contradiction by achieving hydrogen production without the high temperatures that cause catalyst deactivation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces formic acid as an intermediate product in the conversion of glycerol to hydrogen. This intermediary approach allows the reaction to proceed through a two-step process (glycerol to formic acid, then formic acid to hydrogen), avoiding the direct high-temperature reforming that causes catalyst deactivation while maintaining hydrogen production efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If diluted glycerol solutions are used in aqueous phase reforming, then the process can operate, but conversion efficiency and productivity are limited

Engineering Contradiction:
Improveglycerol concentrationVSAvoidconversion efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent changes the concentration parameter from diluted solutions to highly concentrated glycerol solutions (up to 90 wt%). This parameter change, combined with the oxidative conversion mechanism, resolves the contradiction by enabling both high glycerol concentration and high conversion efficiency, achieving up to 36.4 wt% formic acid yield.

Inventive Principle:
Principle #35Parameter changes

3Speed

If high reaction temperatures are used for hydrogen production, then reaction rate increases, but selectivity decreases and catalyst deactivation occurs

Engineering Contradiction:
Improvereaction rateVSAvoidselectivity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent changes the temperature parameter to lower operating conditions (423-523 K) and introduces molecular oxygen as a reactant. This parameter change resolves the contradiction by maintaining high reaction rates through the oxidative mechanism while achieving high selectivity for formic acid production, avoiding the side reactions and catalyst deactivation associated with high temperatures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process achieves exceptionally high conversion efficiency of glycerol to formic acid, with yields up to 36.4 wt%, enabling a more efficient and cost-effective route for hydrogen production from biodiesel byproducts, integrating biodiesel into the renewable fuel concept and offering advantages in storage and transportation of hydrogen.

Implementation Method 1

converting glycerol to formic acid in the presence of a catalyst and O2 at a temperature of about 455 K or less

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

converting glycerol to formic acid using vanadium-substituted phosphomolybdic acid catalysts and molecular oxygen

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS9090551B1Methods of making formic acid from glycerol
Publication Date: 2015.07.28 KING ABDULLAH UNIV OF SCI & TECH
  • US9090551B1 patent drawing
  • US9090551B1 patent drawing

AI summary

Embodiments of the present disclosure provide for methods of converting glycerol to formic acid and the like.