Integrated Coil and GMR Sensor for Ferromagnetic Target Detection
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Solution Overview
Problem
Existing magnetic field sensors lack sensitivity and effectiveness in detecting changes in magnetic fields generated by moving ferromagnetic targets, particularly in applications like gear tooth detection, where precise proximity and distance measurement are required.
Innovation Solution
A magnetic sensor system with an integrated coil and a giant magnetoresistance (GMR) sensing element is used, where a semiconductor substrate supports the coil to generate a changing magnetic field, and the GMR element senses these changes with enhanced sensitivity, utilizing a pulsed or transient current source to optimize detection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a conventional magnetic field sensor is used, then the device structure is simple, but the sensitivity and measurement precision are insufficient for detecting changes in magnetic fields generated by moving ferromagnetic targets
Solution Approach 1:
The patent combines a coil and a magnetic field sensing element into a single integrated sensor device. The coil is positioned adjacent to the sensing element, allowing the coil to generate a magnetic field that interacts with ferromagnetic targets while the sensing element detects the resulting field changes. This integration resolves the contradiction by merging multiple functions (magnetic field generation and detection) into one device, improving measurement precision without proportionally increasing device complexity.
Solution Approach 2:
The integrated sensor serves multiple functions: the coil generates a magnetic field for interaction with ferromagnetic targets, while the magnetic field sensing element detects the resulting field changes. This multi-functionality improves measurement precision by incorporating both field generation and detection capabilities, while the shared physical structure helps manage overall device complexity.
2Measurement precision
If a magnetic sensor with integrated coil and GMR element is used, then the sensitivity and accuracy in detecting ferromagnetic targets are improved, but the device complexity and manufacturing difficulty increase
Solution Approach 1:
The patent integrates the coil and GMR sensing element into a single device structure, improving accuracy by ensuring precise spatial relationship between the field-generating coil and the detecting element. The shared substrate and compact arrangement facilitate manufacturing by reducing alignment complexities compared to separate components, thus mitigating the worsening of ease of manufacture.
Solution Approach 2:
The patent employs a GMR (giant magnetoresistance) sensing element, which utilizes a specific material property that exhibits large resistance changes in response to small magnetic field variations. This parameter change approach (using materials with enhanced magnetic sensitivity) improves detection accuracy while the GMR technology itself is well-established in semiconductor manufacturing, helping to manage manufacturing difficulty.
3Measurement precision
If a pulsed or transient current source is used to drive the coil, then the detection effectiveness and sensitivity are optimized, but the energy consumption and system complexity increase
Solution Approach 1:
The patent employs a pulsed or transient current source to drive the coil, creating periodic magnetic field excitation. This periodic action optimizes detection effectiveness by generating time-varying magnetic fields that enhance the interaction with moving ferromagnetic targets, improving measurement precision. The pulsed nature of the current also helps manage energy consumption by activating the coil only during detection intervals rather than continuous operation.
Solution Approach 2:
The system uses the output signal from the magnetic field sensing element to detect changes in the magnetic field caused by ferromagnetic targets. This feedback mechanism allows the system to optimize detection by comparing expected field patterns with actual measurements, improving detection effectiveness while the selective activation based on detection needs helps manage energy consumption.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides improved sensitivity and accuracy in detecting the presence and proximity of ferromagnetic targets, enabling precise measurement of target movement and position, particularly in applications like gear tooth detection, by effectively combining the magnetic fields generated by the coil and the target.
Implementation Method 1
a coil configured to provide a changing magnetic field in response to a changing current in the coil
Implementation Method 2
a giant magnetoresistance (GMR) element, which has more sensitivity to magnetic field changes than a comparable Hall element
Data Source
AI summary
Methods and apparatus for detecting a magnetic field include a semiconductor substrate, a coil configured to provide a changing magnetic field in response to a changing current in the coil; and a magnetic field sensing element supported by the substrate. The coil receives the changing current and, in response, generates a changing magnetic field. The magnetic field sensing element detects the presence of a magnetic target by detecting changes to the magnetic field caused by the target and comparing them to an expected value.


